Fully Automatic Desiccant Inserter Machine
The Fully Automatic Desiccant Inserter Machine is a highly efficient automated equipment specially designed for modern packaging assembly lines, mainly used to accurately cut and automatically insert rolled bagged desiccants into packaging bottles. It is highly suitable for packaging industries requiring strict moisture and oxidation prevention, such as pharmaceutical manufacturing, health foods, nutritional supplements, and leisure dried fruits. Its core advantages lie in outstanding container compatibility (perfectly fitting various plastic and glass bottles with heights ranging from 20-200mm) and a flexible, efficient capacity (20-80 bottles/minute, stepless speed regulation). The whole machine is made of high-quality food-grade stainless steel, which is sturdy, durable, anti-corrosion, and rust-proof. It can seamlessly integrate with bottle unscramblers and counting machines, making it the ideal core component for elevating packaging automation levels and guaranteeing product dryness and quality.
I. Product Overview & Core Advantages
The Fully Automatic Desiccant Inserter Machine is an essential auxiliary equipment on solid dosage and moisture-proof food packaging lines. It is designed to completely replace the manual insertion of desiccants, avoiding secondary pollution caused by manual contact and significantly improving packaging efficiency. Its core advantages include:
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High-Precision Photoelectric Cutting System: The equipment is equipped with an advanced photoelectric color mark sensor, which can accurately identify the sealing gaps between rolled desiccant bags. This ensures that every cut is completely accurate, absolutely preventing the cutting of the desiccant bag which would lead to powder leakage.
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Extremely Wide Bottle Type & Specification Adaptability: It not only supports common plastic and glass bottles on the market but also has an extremely wide applicable bottle height range (20mm - 200mm). By simply adjusting the lifting and guardrail mechanisms, it can quickly adapt to packaging containers of different specifications.
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Efficient and Stable Feeding Rhythm: The equipment's output can reach 20-80 bottles/minute. It can be interconnected via signals with upstream and downstream assembly lines (such as counting machines and capping machines) to achieve intelligent linkage: automatically shutting down when bottles are missing, and automatically feeding when bottles arrive.
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GMP Standard Stainless Steel Body: The main structure of the entire machine is made of high-quality SUS304 stainless steel and anodized aluminum alloy. The appearance is neat and smooth, easy to wipe and clean, fully complying with the GMP specifications of the food hygiene and pharmaceutical industries.
II. Core Technical Parameter Selection Table
Based on the seamless integration needs of modern large-batch assembly lines, the core physical and operational parameters of the Fully Automatic Desiccant Inserter Machine are as follows:
| Technical Parameter | Specifications |
|---|---|
| Product Name | Fully Automatic Desiccant Inserter Machine |
| Applicable Bottles | Plastic & Glass Bottles |
| Bottle Height | 20 - 200 mm |
| Production Capacity | 20 - 80 bottles/min |
| Power Supply | 220V / 380V 50Hz (Customizable for export country) |
| Machine Dimension | 160 × 95 × 170 cm |
| Machine Material | Food-grade Stainless Steel |
III. Packaging & Shipping Information
For high-precision automated packaging equipment, we provide comprehensive guarantees during the factory dispatch and logistics stages:
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MOQ & Fully Enclosed Packaging: The minimum order quantity (MOQ) is 1 unit. Given that the machine contains precise cutter components and photoelectric sensors, the entire machine will undergo shock-proof cushioning treatment before leaving the factory. It will be packed in a fully enclosed fumigation-free wooden case meeting international export standards to ensure absolute safety during long-distance transportation.
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Customized Proofing & Delivery: Upon order confirmation, we recommend you provide samples of the rolled desiccants and empty bottles actually used in your production. Before dispatch, our quality inspection engineers will use your sample bottles and desiccants to conduct multiple rounds of full-load simulated operation and cutting accuracy calibration.
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After-Sales Warranty Policy: A one-year warranty service is provided for the core electronic components and sensors of the machine. If a non-human-induced failure occurs during the warranty period, we will provide free repair parts and remote technical guidance. A lifetime supply of spare parts and technical support is available outside the warranty period.
IV. Frequently Asked Questions (FAQ)
Q: What types of bottles can this desiccant inserter machine handle? A: The machine is highly compatible and suitable for various materials of plastic and glass bottles. As long as your packaging bottle height is between 20mm and 200mm, and the bottle mouth size allows the desiccant to drop in smoothly, the machine can be perfectly compatible.
Q: Can the machine's discharging speed keep up with my existing assembly line? A: Absolutely. The machine's continuous working output is 20-80 bottles/minute. It can automatically match the actual speed of your existing assembly line (such as a bottle unscrambler or fully automatic counting machine) through variable frequency speed regulation or linkage with the main control system, ensuring no bottle jams, no missed insertions, and achieving seamless integration.
Q: If the sizes of desiccant bags for different products vary, can the machine cut them accurately? A: Yes. The machine is equipped with a high-precision photoelectric sensor that can accurately identify the color marks or transparent gaps between rolled desiccant bags. By simply setting the parameters on the sensor, the machine can cut precisely based on the recognized signals, ensuring only one complete desiccant bag is inserted each time, and it will absolutely not cut through and cause powder leakage.
V. Media & Materials
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