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AL4-5000 Liquid Filling Machine

AL4-5000 Liquid Filling Machine

core Abstract

The AL4-5000 is a fully automatic four-nozzle piston liquid filling machine from Wenzhou T&D Packaging Machinery Factory, engineered for small-to-medium food & beverage, edible oil, alcohol, daily chemical, and pharmaceutical producers. It fills 5–5000 ml per cycle at 1–100 times per minute with ±1% accuracy, and switches freely between semi-automatic (foot pedal) and fully automatic (timer) operation. Its full pneumatic drive runs without electricity — an intrinsically safe, explosion-proof design ideal for flammable workshops — and every liquid-contact part is food-grade 304 stainless steel (316 optional), with 200°C-rated silicone O-rings and bottom-close anti-drip nozzles (3–12 mm) guaranteeing zero dripping. In stock, shipped by sea, backed by a 1-year warranty.

  • Machine Name: Liquid Filling Machine
  • Model: AL4-5000
  • Supplier: Wenzhou T&D Packaging Machinery Factory

I. Product Overview

Product Category

  • Packaging Machinery → Liquid Filling Equipment (Piston Type Liquid Filler)
  • Automation Grade: Fully Automatic (Switchable to Semi-Automatic)
  • Drive Type: Electric + Pneumatic Drive (Requires external air compressor and power plug)

Applications

Suitable for filling liquids with good fluidity, widely used in: - Food & Beverage: Drinking water, juice, milk, edible oil, alcohol - Daily Chemicals: Dishwashing liquid, liquid detergent - Pharmaceuticals: Liquid medicine

Core Features

  • Filling volume range: 5–5000 ml, filling speed: 1–100 times/min
  • Filling accuracy controlled within ±1%
  • Four-nozzle filling (Single-head or double-head optional)
  • Two operating modes: Foot pedal switch or automatic timer, switchable between semi-automatic and automatic modes
  • Adjustable filling volume and filling speed

II. Key Advantages

  1. Explosion-Proof & Safe (No Electricity Needed for Pneumatic Operations): Equipped with Airtac pneumatic components and full pneumatic drive. It can operate without power supply, offering high safety, simple operation, and high filling precision.
  2. Full Stainless Steel Body, Compliant with Food Safety: Full stainless steel frame, 201 stainless steel body, and food-grade 304 stainless steel for liquid contact parts, meeting food safety requirements. Contact parts can be upgraded to 304 or 316 stainless steel. Stainless steel valve system design.
  3. Anti-Drip Design: Adjustable filling volume and speed. Bottom close positive shutoff nozzle ensures no dripping during the filling process. Nozzle diameter selectable from 3–12 mm.
  4. Piston Filling with Dual Mode Switching: Supports foot pedal operation or automatic timer operation, allowing free switching between semi-automatic and automatic modes.
  5. High-Temperature Food-Grade Seals: Silicone O-rings withstand temperatures up to 200℃ and meet food safety standards. Optional silicone or rubber seals; rubber seals are suitable for corrosive products.
  6. Independent Cylinder Per Head, Flexible Configuration: Each filling head is independently equipped with a cylinder. Filling heads can be customized to single-head or double-head.

III. Technical Specifications

Parameter Specification
Model AL4-5000
Filling Range 5–5000 ml
Filling Nozzle 4 nozzles (Single-head / Double-head optional)
Filling Speed 1–100 times/min
Filling Accuracy ≤1%
Automatic Grade Automatic (Switchable to semi-automatic)
Drive Type Full Pneumatic Drive (External air compressor required, no electricity needed for pneumatic control)
Nozzle Diameter 3–12 mm (Optional)
Seal Ring Silicone O-ring (Resistant to 200℃) / Rubber seal ring (Anti-corrosion)
G.W. / N.W. 200 kg
Packaging Dimension 165 × 80 × 65 cm

Packaging Information

Item Content
Spare Parts Included Tools, Accessories
Unit Packaging 1 Machine per Case
Packaging Method Thickened Carton Box

IV. Sales Recommendations & FAQ

Sales Recommendations

  • Main Selling Points: No-electricity explosion-proof design + Food-grade stainless steel + Anti-drip nozzle. Ideal for safety production needs in food, chemical, and pharmaceutical industries.
  • Target Customers: Small to medium-sized food & beverage factories, edible oil/alcohol filling workshops, daily chemical product manufacturers, and pharmaceutical packaging enterprises.
  • Closing Pitch: Goods in stock + Ocean freight included + 1-year warranty (great for quick conversion).
  • Upsell / Add-ons: Ask for customer filling volume requirements to recommend models (6 ranges from 5-150 ml to 500-5000 ml); recommend 316 stainless steel + rubber seals for corrosive liquids; recommend 304/316 food-grade configuration for high hygiene standards.

FAQ

  1. Does the machine require electricity?
    No. Full pneumatic drive only requires connecting an air compressor to operate safely and explosion-proof.
  2. What liquids can it fill?
    Suitable for liquids with good fluidity: water, edible oil, juice, milk, alcohol, liquid medicine, dishwashing liquid, etc.
  3. How is the filling accuracy? Will it drip?
    Accuracy is within 1%. The nozzles use a bottom close positive shutoff design to ensure zero dripping.
  4. How to operate it?
    It can be operated via foot pedal switch or automatic timer for continuous filling. Easily switch between semi-automatic and automatic modes.
  5. What is the warranty policy?
    1-year warranty. Free repair or replacement for damage under normal operation during the warranty period (shipping costs from China to destination borne by customer). On-site engineer travel expenses are borne by the customer. Lifetime maintenance provided after the warranty expires.
  6. Can nozzle sizes or the number of filling heads be customized?
    Yes. Nozzle diameter options range from 3–12 mm, and filling heads can be customized to single-head or double-head (default is 4 heads).
  7. What is the delivery lead time?
    In stock. Ships immediately after payment (including sea freight).

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After-Sales Service Terms

  • 1-year warranty; free repair/replacement for normal wear damage (shipping from China to local site paid by customer)
  • Customer covers travel costs if on-site engineer service is required
  • Lifetime maintenance service provided beyond the warranty period

V. Media & Resource Library

Resource Type Description / Link
Workflow Video https://www.youtube.com/watch?v=OGt9DbZ70Ns

VI. Workflow

flowchart LR
    A[Connect Air Compressor<br>Supply Compressed Air] --> B[Set Filling Volume & Speed]
    B --> C{Select Operation Mode}
    C -->|Semi-Automatic| D[Step on Foot Pedal<br>Start Filling]
    C -->|Automatic| E[Automatic Timer<br>Cycle Filling]
    D --> F[Piston Quantitative Liquid Suction]
    E --> F
    F --> G[Simultaneous 4-Nozzle Filling]
    G --> H[Bottom Close Positive Shutoff Nozzle<br>Instant Cut-off Anti-Drip]
    H --> I[Filling Complete<br>Enter Next Cycle]

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