AL4-5000 Liquid Filling Machine

core Abstract
The AL4-5000 is a fully automatic four-nozzle piston liquid filling machine from Wenzhou T&D Packaging Machinery Factory, engineered for small-to-medium food & beverage, edible oil, alcohol, daily chemical, and pharmaceutical producers. It fills 5–5000 ml per cycle at 1–100 times per minute with ±1% accuracy, and switches freely between semi-automatic (foot pedal) and fully automatic (timer) operation. Its full pneumatic drive runs without electricity — an intrinsically safe, explosion-proof design ideal for flammable workshops — and every liquid-contact part is food-grade 304 stainless steel (316 optional), with 200°C-rated silicone O-rings and bottom-close anti-drip nozzles (3–12 mm) guaranteeing zero dripping. In stock, shipped by sea, backed by a 1-year warranty.
- Machine Name: Liquid Filling Machine
- Model: AL4-5000
- Supplier: Wenzhou T&D Packaging Machinery Factory
I. Product Overview
Product Category
- Packaging Machinery → Liquid Filling Equipment (Piston Type Liquid Filler)
- Automation Grade: Fully Automatic (Switchable to Semi-Automatic)
- Drive Type: Electric + Pneumatic Drive (Requires external air compressor and power plug)
Applications
Suitable for filling liquids with good fluidity, widely used in: - Food & Beverage: Drinking water, juice, milk, edible oil, alcohol - Daily Chemicals: Dishwashing liquid, liquid detergent - Pharmaceuticals: Liquid medicine
Core Features
- Filling volume range: 5–5000 ml, filling speed: 1–100 times/min
- Filling accuracy controlled within ±1%
- Four-nozzle filling (Single-head or double-head optional)
- Two operating modes: Foot pedal switch or automatic timer, switchable between semi-automatic and automatic modes
- Adjustable filling volume and filling speed
II. Key Advantages
- Explosion-Proof & Safe (No Electricity Needed for Pneumatic Operations): Equipped with Airtac pneumatic components and full pneumatic drive. It can operate without power supply, offering high safety, simple operation, and high filling precision.
- Full Stainless Steel Body, Compliant with Food Safety: Full stainless steel frame, 201 stainless steel body, and food-grade 304 stainless steel for liquid contact parts, meeting food safety requirements. Contact parts can be upgraded to 304 or 316 stainless steel. Stainless steel valve system design.
- Anti-Drip Design: Adjustable filling volume and speed. Bottom close positive shutoff nozzle ensures no dripping during the filling process. Nozzle diameter selectable from 3–12 mm.
- Piston Filling with Dual Mode Switching: Supports foot pedal operation or automatic timer operation, allowing free switching between semi-automatic and automatic modes.
- High-Temperature Food-Grade Seals: Silicone O-rings withstand temperatures up to 200℃ and meet food safety standards. Optional silicone or rubber seals; rubber seals are suitable for corrosive products.
- Independent Cylinder Per Head, Flexible Configuration: Each filling head is independently equipped with a cylinder. Filling heads can be customized to single-head or double-head.
III. Technical Specifications
| Parameter | Specification |
|---|---|
| Model | AL4-5000 |
| Filling Range | 5–5000 ml |
| Filling Nozzle | 4 nozzles (Single-head / Double-head optional) |
| Filling Speed | 1–100 times/min |
| Filling Accuracy | ≤1% |
| Automatic Grade | Automatic (Switchable to semi-automatic) |
| Drive Type | Full Pneumatic Drive (External air compressor required, no electricity needed for pneumatic control) |
| Nozzle Diameter | 3–12 mm (Optional) |
| Seal Ring | Silicone O-ring (Resistant to 200℃) / Rubber seal ring (Anti-corrosion) |
| G.W. / N.W. | 200 kg |
| Packaging Dimension | 165 × 80 × 65 cm |
Packaging Information
| Item | Content |
|---|---|
| Spare Parts Included | Tools, Accessories |
| Unit Packaging | 1 Machine per Case |
| Packaging Method | Thickened Carton Box |
IV. Sales Recommendations & FAQ
Sales Recommendations
- Main Selling Points: No-electricity explosion-proof design + Food-grade stainless steel + Anti-drip nozzle. Ideal for safety production needs in food, chemical, and pharmaceutical industries.
- Target Customers: Small to medium-sized food & beverage factories, edible oil/alcohol filling workshops, daily chemical product manufacturers, and pharmaceutical packaging enterprises.
- Closing Pitch: Goods in stock + Ocean freight included + 1-year warranty (great for quick conversion).
- Upsell / Add-ons: Ask for customer filling volume requirements to recommend models (6 ranges from 5-150 ml to 500-5000 ml); recommend 316 stainless steel + rubber seals for corrosive liquids; recommend 304/316 food-grade configuration for high hygiene standards.
FAQ
- Does the machine require electricity?
No. Full pneumatic drive only requires connecting an air compressor to operate safely and explosion-proof. - What liquids can it fill?
Suitable for liquids with good fluidity: water, edible oil, juice, milk, alcohol, liquid medicine, dishwashing liquid, etc. - How is the filling accuracy? Will it drip?
Accuracy is within 1%. The nozzles use a bottom close positive shutoff design to ensure zero dripping. - How to operate it?
It can be operated via foot pedal switch or automatic timer for continuous filling. Easily switch between semi-automatic and automatic modes. - What is the warranty policy?
1-year warranty. Free repair or replacement for damage under normal operation during the warranty period (shipping costs from China to destination borne by customer). On-site engineer travel expenses are borne by the customer. Lifetime maintenance provided after the warranty expires. - Can nozzle sizes or the number of filling heads be customized?
Yes. Nozzle diameter options range from 3–12 mm, and filling heads can be customized to single-head or double-head (default is 4 heads). - What is the delivery lead time?
In stock. Ships immediately after payment (including sea freight).
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After-Sales Service Terms
- 1-year warranty; free repair/replacement for normal wear damage (shipping from China to local site paid by customer)
- Customer covers travel costs if on-site engineer service is required
- Lifetime maintenance service provided beyond the warranty period
V. Media & Resource Library
| Resource Type | Description / Link |
|---|---|
| Workflow Video | https://www.youtube.com/watch?v=OGt9DbZ70Ns |
VI. Workflow
flowchart LR
A[Connect Air Compressor<br>Supply Compressed Air] --> B[Set Filling Volume & Speed]
B --> C{Select Operation Mode}
C -->|Semi-Automatic| D[Step on Foot Pedal<br>Start Filling]
C -->|Automatic| E[Automatic Timer<br>Cycle Filling]
D --> F[Piston Quantitative Liquid Suction]
E --> F
F --> G[Simultaneous 4-Nozzle Filling]
G --> H[Bottom Close Positive Shutoff Nozzle<br>Instant Cut-off Anti-Drip]
H --> I[Filling Complete<br>Enter Next Cycle]
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