ADLC-5000 Automatic Desktop Liquid and Paste Filling Line
Product Name: Automatic Desktop Liquid and Paste Filling Line Model: ADLC-5000 (Filling Machine AD-5000 + Capping Machine AD-50 + Labeling Machine AD-220)
1. Product Overview
Category
- Category: Desktop compact automatic packaging line
- Composition: A liquid & paste dual-purpose filling machine + a single-head capping machine + an automatic labeling machine, sharing one conveyor to form a complete back-end process of filling → capping → labeling
- Optional Equipment:
- Automatic Cap Feeding / Dropping Machine — automatically sorts and places caps, replacing manual cap loading; installed after filling and before capping
- Aluminum Foil Induction Sealing Machine — electromagnetic induction sealing of the bottle mouth with aluminum foil for leak-proof and tamper-evident closure; installed after capping and before labeling
Applications
- Suitable for workshops and start-up factories with small to medium output and frequent product changeovers: daily chemicals, cosmetics, food, pharmaceuticals, chemicals and more
- Typical products: liquids (perfume, essential oil, oral liquid, beverages, detergents) and pastes (face cream, ointment, sauce, lubricating oil, honey, etc.)
- Typical packaging: round or shaped bottles from 30–5000ml with screw caps and self-adhesive labels
Core Functions
- Liquid & paste dual-purpose filling: dual hopper / piston structure, one machine handles both liquids and pastes — switch products by switching materials
- Automatic capping: automatic bottle-mouth positioning and constant-torque tightening, covering bottle diameters of 30–120mm and cap diameters of 20–50mm
- Automatic labeling: wrap-around labeling for round bottles with precision within 1.0mm, covering label lengths from 15mm to 314mm
- One integrated line: the conveyor links all three stations, eliminating bottle handling between machines — fewer operators, higher efficiency, less contamination risk
2. Key Advantages
| # | Advantage | Description |
|---|---|---|
| 1 | One machine, both materials | The filling unit switches between liquid and paste materials, so one line covers two product types and halves the investment |
| 2 | Desktop compact design, space-saving | All three machines are desktop units on casters; the whole line starts work in about 3㎡, ideal for small workshops or home-based production |
| 3 | Integrated line, labor-saving | Filling – capping – labeling flow on one line: only 1–2 operators needed, replacing three separate manual processes |
| 4 | Fully adjustable, fast changeover | Filling volume 30–5000ml, bottle diameter 30–120mm, label length 15–314mm — a wide range that supports multiple SKUs |
| 5 | Plug and play | Runs on 220V/110V household power plus a standard 0.6–0.8MPa air supply; no dedicated industrial power required, ready to run on arrival |
| 6 | Buy single units or the full line | The three machines can work independently or be purchased as a complete line, configured flexibly to match output targets and budget |
3. Technical Specifications
3.1 Line Configuration
| Parameter | Specification |
|---|---|
| Line Model | ADLC-5000 |
| Composition | Filling Machine AD-5000 + Capping Machine AD-50 + Labeling Machine AD-220 |
| Product Type | Liquid / Paste |
| Filling Range | 30–5000ml |
3.2 Filling Machine (Model: AD-5000)
| Parameter | Specification |
|---|---|
| Filling Range | 30–5000ml |
| Filling Speed | 50 bottles/min |
| Filling Accuracy | 0.5ml |
| Voltage | 220V / 110V |
| Power | 3kW |
| Air Pressure | 0.6–0.8MPa |
| Weight | 90kg |
| Dimensions | 1270 × 400 × 950mm |
3.3 Capping Machine (Model: AD-50)
| Parameter | Specification |
|---|---|
| Capping Speed | 20–50 times/min |
| Power | 0.85kW |
| Voltage | AC 220V / 110V, 50/60Hz |
| Applicable Bottle Diameter | 30–120mm |
| Applicable Cap Diameter | 20–50mm |
| Automatic Grade | Semi Automatic |
| G.W. / N.W. | 150kg |
| Overall Dimensions | 1200 × 600 × 650mm |
3.4 Labeling Machine (Model: AD-220)
| Parameter | Specification |
|---|---|
| Applicable Bottle Diameter | Ø32–100mm, height 40–350mm |
| Applicable Label Size | Length 15–314mm × width 10–120mm |
| Labeling Precision | ≤1.0mm |
| Labeling Speed | 30–60 pcs/min |
| Voltage | 110V / 220V, 50–60Hz |
| Power | 900W |
| Label Roll Inside / Outside Diameter | 76mm / ≤300mm |
| Packaging Dimensions | 1320 × 820 × 950mm |
4. Sales Tips & FAQ
Sales Tips
- Match the inquiry scenario: Prioritize this line when the customer produces both liquids and pastes (the filling unit handles both). For customers with only liquids or only pastes, quote the machines separately for greater flexibility.
- Output figures: The line cycle is limited by the slowest station (capping, 20–50 times/min). Calculate actual output based on the customer's real bottle type — do not quote the filler's maximum of 50 bottles/min as the line speed.
- Pre-quotation checklist: Confirm ① bottle diameter / height, ② cap diameter and cap type (screw cap vs. press-on), ③ label size and roll diameter, ④ the customer's local voltage (110V/220V).
- Upgrade path: Once demand grows, the line can be connected to automatic bottle unscrambling, cap sorting and bottle collecting units. This line works well as a transitional production line, keeping the customer's initial investment risk low.
FAQ
Q1: Can this line fill both liquid and paste products? A: Yes. The AD-5000 filling machine is a liquid-and-paste dual-purpose design; switching products only requires changing the hopper/pump assembly and flushing the pipeline.
Q2: What is the output capacity of the ADLC-5000 line? A: Rated speeds are 50 bottles/min (filling), 20–50 times/min (capping) and 30–60 pcs/min (labeling). The overall line speed depends on bottle size and filling volume, and is usually calculated based on the capping station at 20–50 bottles/min.
Q3: What is the minimum and maximum filling volume? A: The filling range is 30–5000ml, adjustable within the same machine, covering sample bottles up to large-capacity bottles.
Q4: My bottle is 28mm in diameter and my cap is 18mm — will it work? A: The capper accepts bottle diameters of 30–120mm and cap diameters of 20–50mm. Anything outside this range requires custom fixtures. Please provide cap photos or samples for confirmation before ordering.
Q5: What label sizes does the labeling machine support? A: Labels from 15–314mm long and 10–120mm wide, applied on bottles with a diameter of 32–100mm and height of 40–350mm. Label rolls use a 76mm core with a maximum outer diameter of 300mm — please confirm your label specification before ordering.
Q6: What power supply and air source are required? A: The line runs on standard 220V/110V single-phase power (0.85–3kW per machine). The filling machine also needs a conventional 0.6–0.8MPa air compressor; no industrial three-phase power is required.
Q7: Can a cap dropping machine and an aluminum foil induction sealer be added to this line? A: Yes. The standard configuration covers three stations: filling, capping and labeling. For less manual cap loading and better sealing, an automatic cap feeding (cap dropping) machine can be added after filling, and an aluminum foil induction sealing machine can be added after capping. Stations are freely selectable to match your requirements.
5. Media & Assets
| Machine operation video | https://www.youtube.com/shorts/-z0YKDlHKvA | YouTube Shorts clip showing the machine running |
6. Workflow
Empty bottles on line
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① Filling station (AD-5000)
Bottles placed manually → conveyed into the filling station
Paste: hopper + piston dosing ─┐
Liquid: self-priming pump / piston dosing ─┴→ dosing 30–5000ml into the bottle
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② Capping station (AD-50)
Bottle in position → automatic bottle-mouth alignment
Constant-torque cap tightening (cap diameter 20–50mm)
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③ Labeling station (AD-220)
Bottle detected in sync → automatic label feeding, application and smoothing
Wrap-around labeling for round bottles, precision ≤1.0mm
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④ Off-line bottle collection
Bottles removed manually → cartoning / downstream packaging
Operating notes: 1. Start-up sequence: switch on the conveyor and air supply first, then start the filling, capping and labeling stations in order 2. Changeover procedure: adjust the conveyor guardrail width to the new bottle size → set the filling volume → adjust capping height and torque → adjust the labeling sensor and label web position 3. Material change procedure: remove the hopper and pipeline → clean → install the assembly for the new material → test-fill 2–3 bottles to calibrate accuracy 4. Routine maintenance: clean the filling nozzles and pipeline every shift; check belt tension and sensor sensitivity weekly; drain the air service unit regularly
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