Multi-Stage Weight Sorting Scale
The XR series multi-stage weight sorting scale is a high-precision, high-speed automated online weighing and sorting assembly line equipment. It is highly suitable for the food processing, aquatic fishery, meat and poultry, Chinese herbal medicine, and hardware accessories industries. It is specifically used for dynamic weight detection of moving products on the production line and multi-stage automatic sorting according to preset weight grades. Its core advantages lie in its outstanding sorting efficiency (up to 120 pieces/minute) and extremely high dynamic detection accuracy (±0.5-2g). The entire machine frame is made of SUS304 food-grade stainless steel, which is anti-corrosion, rust-proof, and extremely easy to clean. Combined with Zemic high-precision sensors and an intelligent flexible rejection system (air blow or pusher), it is the ideal core equipment for upgrading factory automation and ensuring standardized product grading.
I. Product Overview & Core Advantages
The multi-stage weight sorting scale (Checkweigher & Sorting Machine) is an indispensable quality control and grading equipment in modern automated packaging and production lines. Using dynamic weighing technology, it accurately captures the weight while the product is in motion, and the sorting mechanism automatically guides it into the channel of the corresponding grade. Its core advantages include:
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Extremely High Sorting Precision and Speed: Utilizing high-precision Zemic load cells and a high-speed data processing system, it achieves a maximum assembly line sorting speed of 120 pieces/minute while maintaining an extremely high accuracy of ±0.5-2g, completely replacing manual weighing and significantly reducing costs while increasing efficiency.
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Flexible and Diverse Rejection and Sorting Methods: Comes standard with multiple flexible sorting mechanisms such as "air blow" or "pusher." The actions are swift and precise, effectively avoiding surface damage to the products during high-speed impact. It is particularly suitable for fragile materials such as seafood, fruits, and vegetables.
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Food-Grade Material and High-Level Protection: The entire machine frame is manufactured using high-quality SUS304 stainless steel. The belt utilizes food-grade PU material (PU0.7), and the rollers are made of high-quality aluminum. The equipment features a sturdy, corrosion-resistant structure, supports water wash cleaning, and fully complies with GMP/HACCP hygiene standards for the food and pharmaceutical industries.
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Intelligent and Humanized Interactive Interface: Equipped with a Weinview high-definition touch screen, providing an intuitive and simple operation interface. It supports the storage of multiple sets of product recipe parameters, allowing one-click switching of product specifications, which greatly reduces downtime for adjustments.
II. Core Technical Parameter Selection Table
Based on the standardized demands for high-efficiency automatic sorting, the core physical and operational parameters for the XR-1KG-220-4 model are as follows:
| Technical Parameter | Specifications |
|---|---|
| Model | XR-1KG-220-4 |
| Weighing Range | 1 kg |
| Detection Accuracy | ±0.5 - 2 g |
| Sorting Speed | 120 pcs/min |
| Belt Speed | 60 m/min |
| Sorting Method | Air blow or Pusher |
| Passable Size | L 300 × W 220 mm |
| Section Dimensions (L×W) | Buffer section: 400×220mm / Weighing section: 400×220mm / Sorting section: 1450×220mm |
| Frame Material | SUS304 Stainless Steel |
| Belt Material | PU 0.7 |
| Motor & Power | JSCC90YS120 (120W) |
| Components | Touch screen: Weinview / Sensor: Zemic / Photoelectric: SICK / Cylinder: Dingyuan |
| Belt Height | 700 + 100 mm |
| Dimension | L 2250 × W 650 × H 1200 mm |
III. Packaging & Shipping Information
For high-precision dynamic weighing automation equipment, we provide comprehensive guarantees during the factory dispatch and logistics stages:
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MOQ & Strict Packaging: The minimum order quantity (MOQ) is 1 unit. Since this equipment contains high-sensitivity load cells and precise touch panels, the entire machine will undergo multiple shock-absorption treatments before leaving the factory. It will be packed in a fully enclosed fumigation-free wooden case that meets export standards to ensure absolute safety during international sea and long-distance land transportation.
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Dispatch & Delivery: The standard configuration models will quickly enter the production and aging test phase upon order confirmation. Before leaving the factory, strict dynamic accuracy calibration will be performed using standard weights and simulated products.
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After-Sales Warranty Policy: A one-year warranty service is provided for the core electronic components of the entire machine (such as load cells, touch screens, motors, and frequency converters). If a non-human-induced failure occurs during the warranty period, we will provide free repair parts and remote technical guidance. A lifetime supply of spare parts and technical support is available outside the warranty period.
IV. Frequently Asked Questions (FAQ)
Q: What products is the multi-stage weight sorting scale mainly suitable for sorting? A: This equipment has a very wide range of applications. It is particularly suitable for the weight grading of seafood (such as sea cucumbers, abalone, fish fillets), poultry and meat processing (such as chicken wings, chicken drumsticks), Chinese herbal medicines, and hardware accessories. It helps enterprises divide products into multiple grades by weight, achieving standardized pricing and packaging.
Q: Will the sorting action of the machine damage fragile or easily bruised products? A: No. The machine supports configuring either "air blow" or "pusher" sorting mechanisms. For lighter, fragile products, high-pressure air blowing is usually adopted, ensuring no hard mechanical contact throughout the process. For slightly heavier products, a pusher is used; the pushing action is swift and the surface is smooth, ensuring the product slides into the collection basket without damage.
Q: If my product weight or specifications change frequently, do I need to spend a long time readjusting it every time? A: No. The equipment is equipped with an advanced intelligent touch screen system that features a product recipe memory function. You can pre-save parameters such as the weight ranges and belt speeds for different product specifications in the system. When changing products, you only need to call up the corresponding recipe with one click on the screen, which is extremely convenient.
V. Media & Materials
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