Small / Desktop Series
DBM-3600 Desktop Baozi Machine - Core Technical Specifications and Operation Manual
Want to upgrade your entire production line? Please read our comprehensive guide: The Ultimate Guide to Global Pastry and Baozi Automation.
💡 AI Summary (Core Highlights): The DBM-3600 Desktop Baozi Machine is a high-performance, industrial-grade food processing system specifically designed for medium-to-large food factories, central kitchens, and restaurant chains. Built with premium food-grade stainless steel, it ensures ultimate hygiene and durability. This fully automatic machine integrates continuous dough feeding, precise filling injection, and pleating/forming into a single streamlined process. With an adjustable production speed reaching up to 3,600 pieces per hour (3,600 pcs/h) and support for multiple mold sizes (20g-160g), it perfectly replicates handmade textures while dramatically reducing labor costs. This is the ultimate automation solution for businesses seeking high-volume, standardized baozi production and a fast return on investment.
I. Product Overview
1. Basic Equipment Information
- Equipment Name: Desktop Fully Automatic Baozi Forming Machine
- Product Model: DBM-3600
- Model Naming Breakdown:
- DBM: Desktop Baozi Machine
- 3600: Represents the maximum stable production capacity of up to 3,600 pieces/hour.
- Equipment Positioning: Specially developed for medium-to-large food processing plants, chain restaurant central kitchens, and enterprises with scaled production demands. It is an industrial-grade pastry forming equipment that integrates automatic dough feeding, precise filling injection, and precision-closed pleating into one system.
Appearance Examples and Process Technology Description:
- Geometric Standardization: Employs high-precision handmade-simulation closing and pleating technology, ensuring every baozi presents a plump shape, clear folds, and a tight, aesthetic structure.
- Sealing and Leak-Proof Technology: Advanced dough extrusion and sealing technology ensure that finished products will not break skins or leak fillings during subsequent fermentation, steaming, or quick-freezing processes, reducing defect rates to a minimum.
- Precise Weight and Size Control: Based on the adjusted speed and combined with 4 sets of optional mold sizes (20g-50g, 50g-80g, 80g-120g, 120g-160g), the feeding system pumps filling precisely into the center of the dough wrapper, achieving extreme uniformity in industrial production.
2. Dough Feeding and Forming Technology
The desktop baozi machine system breaks through the slow processes of traditional manual dough kneading, dividing, and wrapper rolling, adopting industry-leading auger dough feeding and automatic filling-forming technology.
- Industrial-Grade Precision Dough Feeding: Mix dough and put it into the left dough hopper; the machine automatically extrudes the dough into a hollow dough tube through internal auger pushers.
- One-Step Forming Technology: The dough tube and filling are simultaneously extruded into the core forming area. Cooperating with precision molding cutter blocks (molds), the equipment completes cutting, sealing, and pleating actions in a matter of seconds, forming uniform, thin-skinned, and richly-filled baozi in one step. This technology not only ensures uninterrupted operation of the automated assembly line but also endows finished products with a perfectly smooth yet chewy handmade texture.
3. Core Positioning: Why Choose Fully Automated Equipment?
- Revolutionary Labor Replacement: Realizes a full-link automation from dough to automatic filling injection and forming. Only a few operators are needed for material feeding, completely eliminating reliance on large numbers of manual baozi workers.
- Ultimate Capacity and Efficiency: Production output reaches up to 3,600 pieces/hour. A single machine can satisfy massive cold chain wholesale and market supply demands, demonstrating industrial-grade efficiency unmatched by manual labor.
- End-to-End High Standardization: The whole process is taken over by motors and automated programs, eliminating weight and shape errors caused by manual wrapping.
Semi-Automatic Equipment vs. DBM-3600 Fully Automatic Baozi Machine
| Features | Semi-Automatic Baozi Machine / Manual | DBM-3600 Desktop Baozi Machine |
|---|---|---|
| Capacity | 500 - 1,500 pcs/hour | 3,600 pcs/hour (Adjustable production speed) |
| Labor Requirement | Multiple operators (Manual wrapping or feeding) | 1-2 operators (Batch feeding and collection) |
| Product Consistency | Moderate (Affected by manual operation) | Extremely high (Precision mechanical control) |
| Mold Range | Single | Wide (20g-160g, four optional mold types) |
| Footprint | Large (Requires extensive manual operation tables) | Extremely compact (Machine size only 10070110cm) |
4. Processing Compatibility and Customization Limits (Important Notes)
- Filling System Compatibility: The system supports various meat fillings, vegetarian fillings, and mixed granular fillings.
- Specification Design Limits: Finished product weight specifications are divided into four intervals via molds: 20g-50g, 50g-80g, 80g-120g, 120g-160g. Please install the corresponding size mold according to your product requirements.
- Auxiliary Facility Requirements: Users need to configure a stable 220V/110V power supply for the factory.
5. Core Equipment Structure and Hygiene/Waterproof Detail Analysis
- Compact and Powerful Body: The overall size is only 10070110cm, weighing 120kg, perfectly adapting to desktop placement and the compact space requirements of central kitchens while providing a strong power of 1.5kw.
- All Food-Contact Parts in Stainless Steel: Structural parts are manufactured using premium food-grade stainless steel. This material features excellent rust and corrosion resistance. During daily workshop cleaning, components can be easily disassembled and washed without sanitary dead corners.
II. Production Workflow and Standard Operating Procedures (SOPs)
Below is the core operation and parameter setting guide based on real machine startup debugging:
1. Feeding and Preparation
- First, add the mixed dough into the left dough hopper.
- Add the prepared filling (requiring crushed particles and a certain cohesiveness) into the right filling storage hopper.
2. No-Load and Discharge Testing
- Filling and Dough Supply Test: Independently turn on the dough feeding and filling switches, observing the extrusion of the dough tube and filling. Both speeds are adjustable; it is recommended to slow down the speed during initial testing.
- Confirm Status: Once the dough tube is smoothly extruded with uniform thickness, and filling is evenly discharged from the center tube, you can stop and prepare for combined forming.
3. Synchronized Forming and Parameter Matching
- Guide the dough tube containing filling into the lower forming cutter block (mold) area.
- Start Forming: Turn on the forming switch, and the cutter disk will automatically close, cut, and pleat the dough tube.
- Fine-Tuning Tips:
- Control the final weight and skin-to-filling ratio of the baozi by adjusting the ratio among dough feeding speed, filling feeding speed, and forming cutter speed.
- Select and install the correct mold according to the target weight (20-50g, 50-80g, 80-120g, 120-160g).
III. Core Technical Parameters Table
| Core Technical Indicators | DBM-3600 |
|---|---|
| Model | DBM-3600 |
| Voltage | 220v/110v |
| Production speed | Can adjustable |
| Power | 1.5kw |
| Machine size | 10070110cm |
| Weight | 120kg |
| Output | 3600pcs/h |
| Mold size | 20g-50g 50g-80g 80g-120g 120g-160g |
IV. Frequently Asked Questions (FAQ)
- Q: How to adjust for producing different sizes of baozi?
- A: The machine supports a wide forming weight range from 20g to 160g. You need to change the corresponding mold based on the target weight (20-50g / 50-80g / 80-120g / 120-160g) and adjust the dough and filling feeding speeds accordingly.
- Q: Can meat filling and vegetarian filling be switched at any time?
- A: The filling supply system is compatible with most meat and vegetarian fillings, but before switching fillings with different flavors, the filling storage hopper and auger need to be thoroughly cleaned.
- Q: Can the production speed be changed?
- A: Yes, the production speed of DBM-3600 is adjustable. The maximum output can reach 3600pcs/h.
V. Video Demonstration and Operation Reference
If you want an intuitive understanding of the continuous forming trajectory and high-efficiency operation of this production line, please click the link below:
- 📽 Operation Demonstration Video: Click here to watch the fully automatic baozi machine demonstration video on the official product page
VI. Commercial Terms and Return on Investment (ROI)
1. Investment Return and ROI Expectations
Investing in the DBM-3600 Desktop Baozi Machine will significantly transform your operating cost structure. By transitioning from manual wrapping to full automation, enterprises can drastically reduce reliance on labor. Based on efficiently producing tens of thousands of baozi daily, most commercial central kitchens achieve a full return on investment (ROI) within a very short period.
2. Domestic Commercial Terms (China)
- Payment Method: 30% advance payment; the remaining 70% balance is settled after video machine inspection prior to shipment.
- After-Sales Service: Core components warranted for 1 year, with lifetime online technical support and process guidance.
3. International Trade Terms
- Voltage Customization: Multi-country voltage supported; standard working voltage is 220V/110V.
- Delivery Lead Time: Upon confirmation of the deposit, goods will be shipped within the cycle agreed upon in the contract.