Fully Automatic Single Color Flatbed Roll to Roll Screen Printing Machine)

I. Product Overview
1. Product Category
- Equipment Name:Fully Automatic Flatbed Roll to Roll Screen Printing Machine
- Model:TD-R4060 / TD-R5080
- Equipment Positioning:Automated roll material flatbed printing equipment. It integrates automatic roll feeding, automatic printing, automatic drying, and automatic rewinding all into one system.
- Form Factor:Production line type large-scale combined equipment. It consists of a feeding unit, a flatbed screen printing main machine, and an oven-rewinding unit.
2. Applications
- Industry Applications:Widely used for anti-counterfeiting trademarks, heat transfer stickers, adhesive labels, etc.
- Material Characteristics:Suitable for roll materials with a thickness between 0.035-0.4mm, such as PVC, OPP, polyester, and adhesive paper.
- Production Scale:Ideal for factory-based, mass, and highly efficient continuous production.
3. Core Functions
- Multi-color Automatic Tracking & Alignment:Utilizes a control system featuring a Japanese Mitsubishi PLC paired with a German SK color code sensor for precise and stable multi-color registration alignment.
- Servo Drive System:The movement of the squeegee is driven by a servo motor. The printing position and speed can be set independently, ensuring uniform ink flooding and smooth horizontal printing. This delivers clear and consistent printing results, significantly reducing color differences and missed print dots.
- Web-pulling Device:Employs a suction pulling head that provides uniform tension, resolving the problem of material drifting left or right during pulling. It effectively minimizes material scratches and eliminates edge deformation damage caused by pressure rollers, rendering overprinting more accurate for easily deformed materials like aluminum foil.
- Off-grid Function:During printing, the screen frame lifts off the substrate following the angle of the squeegee. This keeps fine characters and dots clear and prevents them from sticking to the mesh during high-speed operation, making it perfect for printing large-area background colors, glue, and other specialty inks.
- Automatic Shutdown & Alarm:Automatically counts the prints and triggers an alarm/stops the machine once the preset quantity is reached. It is also equipped with automatic shutdown alarms for material depletion and mechanical faults.
II. Core Advantages
- High-efficiency Integration:Compared to semi-automatic equipment, it enables single-person operation from roll material to the finished product, significantly saving labor costs.
- Automatic Dust Removal:Removes dust from the surface of the printing materials, effectively increasing the product qualification rate.
- Suction Function:Equipped with manual/automatic suction functions with adjustable suction strength.
III. Technical Specifications
| Model | Voltage | Max printing area | Max screen frame size | Material thickness | Feeding width | Squeegee stroke | Printing speed | Air pressure | Dryer Max Rewind Diameter | Drying Length | Dryer Max Power |
|---|---|---|---|---|---|---|---|---|---|---|---|
| TD-R4060 | 380V | 40×60CM/15.7×23.6" | 70×85CM/27.6×33.5" | 0.035-0.4MM | 410MM/16.1" | 600MM/23.6" | 500-750M/H | 5kg/cm2 | 500MM/19.7" | 32M | 12KW |
| TD-R5080 | 380V | 50×80CM/19.7×31.5" | 80×115CM/31.5×45.3" | 0.035-0.4MM | 510MM/20.1" | 900MM/35.4" | 500-1000M/H | 5kg/cm2 | 500MM/19.7" | 40M | 13.5KW |
| --- |
IV. Operation & Requirements
- Space Preparation:Because the complete line is relatively long, sufficient linear space must be reserved for installation.
- Air Compressor:Required item. The machine must be connected to an air compressor for operation.
- Screen:Customized screens are required based on the printed patterns.
- Essential Consumables:Dedicated roll printing inks, screen wash, ink thinner, squeegees, etc.
V. Sales Tips & FAQ
Sales Tips
- Targeted Recommendations:For customers printing electronic labels or anti-counterfeiting trademarks, the TD-R4060 is the flagship model with the best cost-effectiveness. For customers printing large heat transfer stickers or large-area background colors, the TD-R5080 is highly recommended.
- Customization Services:Proactively asking customers about their local voltage during international business communication can significantly boost conversion rates.
- Bundled Sales:When receiving inquiries, proactively ask the customer if they need customized screens, offering a "one-stop solution" to increase customer stickiness.
FAQ
- Q: Can this machine print on easily deformed materials like aluminum foil?
- A: Yes. The machine utilizes a suction pulling head for web pulling, which provides uniform tension and is specifically designed to solve overprinting issues on easily deformed materials.
- Q: Regarding operational difficulty: How long does it take for a worker to learn how to operate it?
- A: The machine's operation is straightforward and follows a clear logic. Typically, workers with basic screen printing experience can master screen changing, machine adjustment, and daily maintenance after 2 to 3 days of training.
- Q: What about warranty and after-sales services?
- A: We provide a 1-year warranty service. During the warranty period, if damage occurs under normal use according to the manual, we provide free replacement parts (the buyer is responsible for the international shipping costs from China to their local area).
VI. Media Resources
- **📽️ Operation video: ** https://youtu.be/GyyEV0xlrds
VII. Commercial Terms
International Trade Terms
- MOQ:1 set
- Payment Method:T/T (100% in advance)
- Lead Time:Within 30 days
- Packaging Standard:Wooden case (Export standard)
- Place of origin:Wenzhou, Zhejiang, China
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