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AMAP-5827 Continuous Type

# Product Specifications: AMAP-5827 Continuous Modified Atmosphere Packaging (MAP) Machine

Automatic MAP Machine

1. Solution Overview

This equipment is a high-output, fully automated packaging solution designed for medium to large-scale food processing enterprises. It utilizes linear stepping transport, allowing for seamless integration with automatic denesting, filling, and downstream labeling systems. Through precision Modified Atmosphere Packaging (MAP) technology, it ensures products maintain their original color and taste with a shelf life of up to 10-21 days.

  • High Throughput: Supports multi-row mold parallel operation, with a capacity of over 700 boxes per hour.
  • High Integration: Open-architecture design for easy integration into existing automated production lines.
  • Precision Control: Full servo-motor drive ensures smooth operation, preventing liquid splashes during high-speed movement.

2. Technical Specifications

Item Technical Details
Working Principle Vacuum extraction + Pressure gas flushing (Modified Atmosphere Packaging)
Packaging Speed 600-800 boxes/hour (Depending on mold layout and tray specifications)
Gas Replacement Rate ≥ 99.5% (Residual oxygen can be as low as < 0.5%)
Vacuum Pump Original high-vacuum dedicated pump (Optional brands available, e.g., German BUSCH vacuum pump)
Sealing Film Features Automatic film unwinding, automatic waste collection, supports photoelectric color mark alignment
Material Entire frame constructed from Stainless Steel
Voltage/Power 380V, 50Hz, 3-Phase

3. Key Selling Points

  • Transmission System: Uses high-precision motor-controlled chain stepping for stable starting, stopping, and precise positioning. This eliminates the impact force associated with traditional pneumatic transport, protecting materials from splashing or sticking to walls.
  • Segmented Gas Replacement Technology: Combines high-efficiency vacuum extraction with a multi-point uniform gas flushing system to ensure that the protective gas is distributed evenly across large trays or multi-row molds.
  • Intelligent Photoelectric Alignment: Equipped with high-sensitivity sensors to ensure that even complex printed films are accurately centered on every tray.
  • Quick-Change Mold Design: Engineered for diverse production needs, the mold system supports quick installation and removal, significantly reducing changeover time and increasing overall factory efficiency.

4. Frequently Asked Questions (FAQ)

  • Q: How long can the shelf life be extended after MAP packaging?
  • A: This depends on the material type and storage temperature. Typically, fresh chilled meat can be extended to 10-14 days, and cooked food to 15-21 days. We provide recommended gas mixtures (N2, CO2, O2) based on your product.
  • Q: Does the machine use fixed-size trays?
  • A: We customize molds according to your tray dimensions. Customers are required to send us sample trays for mold production and pre-shipment machine testing.
  • Q: Can one machine handle trays of multiple different sizes?
  • A: Different tray sizes require different mold sizes. The machine price includes one set of molds; you can purchase additional molds for other sizes. The price for extra molds is $2,000.00/set, and we provide instructional videos for mold changing.
  • Q: How is after-sales support guaranteed?
  • A: We provide a 1-year warranty. A set of high-wear spare parts is included, along with video installation guides and online technical support.

5. Media Resources

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