CGN-208D Semi-Automatic Capsule Filling Machine Selection Guide & Product Overview
Core Abstract The CGN-208D is a next-generation, high-efficiency semi-automatic capsule filling machine, specifically designed for the precise filling of non-sticky powders and small granular materials into size 000# to 4# capsules. This equipment is highly suitable for pharmaceutical companies, health supplement factories, and laboratory pilot facilities requiring multi-variety, small-batch, flexible continuous production. Its core advantages include providing a stable, high capacity of 10,000 to 30,000 capsules/hour, with a standard high-quality 304 stainless steel machine body (upgradable to 316 stainless steel), fully complying with strict GMP pharmaceutical hygiene standards. Combined with its unique innovative quick mold change system and one-button fully automatic locking technology, it significantly reduces labor costs, bringing you a highly cost-effective filling solution.
I. What is a Semi-Automatic Capsule Filling Machine?
The CGN-208D is a new generation high-efficiency semi-automatic capsule filling machine designed specifically for the precise filling of non-sticky powders and small granules. Integrating electrical and pneumatic controls, this equipment significantly reduces manual labor intensity and meets strict pharmaceutical hygiene standards through automated capsule sowing, separation, filling, and locking actions.
Core Processes & Industrial Technical Advantages
- Innovative Quick Mold Change System: Utilizing a novel cylindrical groove positioning design, the time for changing and debugging the entire set of molds is drastically reduced to 5-8 minutes.
- Servo Drive & 100% Separation Rate: The rotation mechanism of the capsule turntable has been upgraded from the traditional intermittent type to a uniform circular motion. Combined with servo control, this completely eliminates operational impact and achieves a 100% separation rate for empty capsule shells.
- Bottom-Mounted Support & High-Precision Filling: The filling station adopts a lower-supported short lever design, effectively lowering the machine's center of gravity to make the material filling process more stable and precise.
- One-Button Fully Automatic Locking: The capsule locking mechanism has been optimized so that the operator only needs to press a single button, and the machine will automatically complete the entire sequence of capsule shell ejection, locking, and outputting.
- Zero-Dead-Angle Quick-Release Cleaning Design: Both the powder hopper and the capsule outlet tube feature quick-release interfaces and positioning designs. They can be quickly assembled and disassembled without any tools, achieving convenient and thorough cleaning.
II. Core Model Detailed Parameters & Selection Table
With its outstanding cost-effectiveness and flexible operability, the CGN-208D has become the ideal choice for many health supplement and pharmaceutical companies in small to medium-scale production.
| Model | Est. Capacity (pcs/h) | Total Power (kw) | Total Weight (kg) | Dimensions (mm) | Applicable Scenarios |
|---|---|---|---|---|---|
| CGN-208D | 10,000 - 30,000 | 4.00 kw | 469 kg | 1490 x 723 x 1610 | Lab pilot testing, supplement small-batch sampling, multi-variety switching workshops |
Note: The above parameters are basic references for standard configurations. The equipment is compatible with size 000# to 4# capsules. For additional customized molds, please contact our sales team for confirmation.
III. Frequently Asked Questions (FAQ)
Q: What is the actual production capacity of this machine? Can it be integrated with other equipment to form a complete production line? A: The actual capacity of the equipment is influenced by operator proficiency and material characteristics, typically stabilizing between 10,000 and 30,000 capsules per hour. To further enhance production automation, this machine can be perfectly paired with a vacuum feeder, capsule polishing machine, sorting machine, and capsule counting equipment to work synergistically, building a complete and flexible capsule filling production line for you.
Q: Does the machine's material meet pharmaceutical hygiene compliance standards? What customization options are available? A: The machine fully complies with hygiene standards. The machine body and workbench are standardly made of high-quality 304 stainless steel, offering excellent corrosion and oxidation resistance. According to specific customer production requirements, we can custom-upgrade the parts in direct contact with materials to 316 stainless steel. Additionally, for specific configurations, colored plastic options are only available in blue; and the molds for 600-1000 hole models are exclusively made of acrylic material.
Q: What brands of components are used in the machine's core control system? A: The equipment comprehensively uses Siemens core control components, including the PLC controller (6ES7288-1ST30-0AA0), touch screen (6AV6648-0DC11-3AX0), and frequency inverter (6SL3210-5BB13-7UV1), ensuring precise logic and stability of the machine's operation. Simultaneously, the low-voltage electrical protection is equipped with high-quality Schneider circuit breakers and AC contactors, as well as OMRON intermediate relays, constructing an extremely robust and safe circuit protection barrier.
Q: How is the equipment's packaging designed for damage prevention? What is the production lead time and logistics support like? A: All factory equipment is comprehensively packaged and crated in sturdy, industrial-grade wooden cases to fully guarantee maritime transport safety. The production and delivery cycle for standard models is 33 days. We support flexible sea freight (By Sea) solutions and can directly provide customers with CIF quotations and freight forwarding services. For complex cross-border transportation, we possess full logistics planning and DDP door-to-door customs clearance experience in successfully delivering heavy machinery to locations such as Mexico, Peru, Afghanistan, and Bosnia and Herzegovina, comprehensively resolving your concerns.
IV. Media & Materials
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