Manual Hydraulic Stacker

Core Abstract: The Manual Hydraulic Stacker is an affordable, structurally simple, efficient, and eco-friendly warehousing logistics material handling equipment designed specifically for short-distance material transport, slot stacking, and loading/unloading operations within warehouses. Requiring no electricity or fuel, it relies entirely on manual hydraulic operation, resulting in extremely low procurement and usage costs. Featuring a compact body design, flexible turning radius, and diverse load capacity options (1T, 1.5T, 2T, 3T), it exhibits exceptional adaptability and safety in narrow aisles, between racking systems, and in environment-sensitive locations, making it the ideal choice for small and medium-sized enterprises and general warehousing operations.
I. Product Overview
- Product Category: Warehousing Logistics Equipment / Manual Hydraulic Stacker
- Core Functions: Combines a manual hydraulic pump station with a high-strength steel mast, achieving safe lifting, short-distance transport, and stacking of goods inside warehouses through hand-pumped or foot-pedal hydraulic lifting.
II. Core Advantages
- Economical and Cost-Effective (Low Cost):
- Low Procurement Cost: Compared to fully powered electric stackers or internal combustion forklifts, manual hydraulic stackers are very inexpensive, making them ideal for small and medium-sized enterprises or locations with moderate usage frequency.
- Zero Operating Cost: Requires no electrical charging or fuel, operating entirely on human power, which eliminates long-term energy expenses.
- Simple Structure, Easy Maintenance:
- Low Failure Rate: Free of complex circuit systems and motors; core components consist primarily of the hydraulic pump station and steel frame structure.
- Easy Repairs: Even in the event of hydraulic oil leaks or seal wear, repairs are straightforward and replacement parts are inexpensive.
- Flexible Operation, Ideal for Narrow Spaces:
- Small Turning Radius: Compact body allows for flexible turns in narrow rack aisles, corridors, or warehouse corners.
- Strong Adaptability: Suitable for short-distance transport and slot stacking on level ground.
- High Safety:
- Controllable Speed: Lifting and lowering speeds are completely controlled by the operator via manual hydraulic handles or foot pedals. Lowering features a manual pressure-relief valve for precise descent speed control, preventing cargo tipping.
- Safety Protection: As shown in the image, it is typically equipped with a protective mesh to prevent goods from accidentally falling during the lifting process and injuring the operator.
- Eco-Friendly and Silent:
- Zero Pollution: Produces no exhaust emissions and no electromagnetic interference, making it exceptionally well-suited for food, pharmaceutical, or precision electronics warehouses with strict environmental requirements.
- Silent Operation: Operates with virtually no noise other than the rolling sound of the wheels.
- Abundant Load Capacity Options (1T - 3T):
- Comprehensive Specifications: Spans from 1T to 3T, covering the weight requirements of almost all palletized goods.
- Sturdy and Durable: Premium manual stackers utilize high-strength C-channel or H-beam masts, ensuring stability and zero wobbling when carrying heavy loads.
III. Operation Procedure
- Inspection and Preparation: Before use, check the hydraulic system for oil leaks, ensure chains, masts, and wheels are free of jams or abnormal wear, and confirm surrounding aisles are clear.
- Lifting Goods: Insert the forks into the bottom of the pallet, and use the handle pump or foot pedal to drive the hydraulic pump station, smoothly raising the goods to the required height.
- Short-Distance Transport: Grip the pushing handle and guide the equipment smoothly to the designated storage slot or target area.
- Stacking and Placement: Accurately align the goods with the storage slot, slowly rotate the manual pressure-relief valve, control the smooth descent of the forks, and safely place the goods.
- Unloaded Return and Parking: After completing operations, lower the forks to the lowest position and park in a designated safe area to avoid prolonged loaded suspension.
IV. Technical Parameters
| Parameter Item | CTY-1T (1 Ton) | CTY-1.5T (1.5 Ton) | CTY-2T (2 Ton) | CTY-3T (3 Ton) |
|---|---|---|---|---|
| Mast Structure | 10# Steel Trough | 12# Steel Trough | 12# Flange Beam | 14# Flange Beam |
| Rated Load Capacity | 2200 lbs (1000 kg) | 3300 lbs (1500 kg) | 4400 lbs (2000 kg) | 6600 lbs (3000 kg) |
| Lift Height | 63" (1600 mm) | 63" (1600 mm) | 63" (1600 mm) | 63" (1600 mm) |
| Minimum Height / Descending Height | 3.9" (100 mm) | 3.9" (100 mm) | 3.9" (100 mm) | 3.9" (100 mm) |
| Single Lift Height | 0.8" (20 mm) | 0.6" (15 mm) | 0.6" (15 mm) | 0.4" (10 mm) |
| Minimum Turning Radius | 63" (1600 mm) | 63" (1600 mm) | 63" (1600 mm) | 67" (1700 mm) |
| Overall Length | 51" (1300 mm) | 54" (1380 mm) | 54" (1380 mm) | 57" (1450 mm) |
| Overall Width | 28" (720 mm) | 28" (720 mm) | 29" (740 mm) | 29" (740 mm) |
Note: We support customizing different lift heights and specifications based on actual customer requirements.
V. Frequently Asked Questions (FAQ)
Q: Does the manual hydraulic stacker require charging or engine oil refilling? A: No charging is required because it runs entirely on pure human-powered hydraulics. Routine maintenance only requires regular checks of the hydraulic oil level and lubrication of moving joints.
Q: Can the lowering speed be controlled? A: Yes. The equipment is equipped with a manual pressure-relief valve, allowing operators to precisely control the opening size of the relief valve via the handle, thereby smoothly controlling the descent speed and preventing cargo tipping.
Q: Can this stacker be used in narrow aisles or inside trucks? A: Yes. Its compact body and small turning radius (1600 mm - 1700 mm) make it exceptionally suitable for flexible turning in narrow rack aisles, corridors, or warehouse corners.
Q: What load capacity options are available? A: This series offers four specifications: 1T (CTY-1T), 1.5T (CTY-1.5T), 2T (CTY-2T), and 3T (CTY-3T), utilizing masts ranging from 10# steel troughs to 14# flange beams for exceptional durability.
VI. Media and Resource Library
- Demo Video: Manual Hydraulic Stacker Operation Demonstration
- Filming Suggestions:
- Close-up details of the manual hydraulic pump station and foot-pedal/hand-cranked lifting mechanism.
- Demonstration of the manual pressure-relief valve precisely controlling descent speed.
- Close-ups of turning flexibility in narrow aisles and safety protective mesh features.
VII. Commercial Terms and Purchase
Shipping and Commercial Terms
- Shipping Method: Ocean freight to door (DDP - Delivered Duty Paid).
- Cost Description: Quotes include freight, customs clearance fees, and tariffs. Goods are delivered directly to your specified location without the need to handle tedious import procedures.
- Customization Service: Supports customization of lift heights and other parameters; please consult customer service for details.
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