WLDH Series Horizontal Ribbon Mixer Product Documentation & Selection Guide
Core Abstract The WLDH Series Horizontal Ribbon Mixer is a high-efficiency single-dimensional motion mixing equipment specifically designed for powders, granules, and low-viscosity liquids. It is widely used in industries such as food, pharmaceutical, chemical, and agriculture. Its core advantages lie in the unique U-shaped trough body and dual-layer ribbon design, which can achieve extremely high mixing uniformity at ratios up to 1:10,000 within 1-10 minutes. The equipment has a loading coefficient of over 70%, with single-batch capacity ranging from 30kg to 6,000kg. Machine materials are available in carbon steel, 304 stainless steel, or 316L stainless steel. With fast discharge and minimal residue, it is an ideal solution for enterprises pursuing large-scale, high-efficiency production.
I. Product Overview
1. Applications
- Industry Applications: Widely used in industrial production across pharmaceutical, food processing, chemical raw materials, and agricultural industries (such as feed and fertilizer).
- Suitable Materials: Excellent for mixing various dry powders and granules, while also compatible with the addition and mixing of low-viscosity liquids such as oil and water.
2. Core Advantages
- Extremely High Mixing Uniformity: Capable of uniformly mixing materials with vastly different proportions (up to 1:10,000). Even when significant density differences exist between materials, extremely high mixing uniformity can be achieved.
- Fast and Efficient Mixing Process: Efficiency is improved by 6-10 times compared to traditional mixers. A single batch of materials typically reaches complete mixing within 1-10 minutes.
- Ultra-Low Material Residue and Easy Cleaning: The gap between the outer ribbon and the U-shaped trough wall is precision-machined, greatly reducing residue (e.g., only about 5kg residue for 1000kg of flour). The dead-angle-free design facilitates rapid cleaning between each batch and each shift.
- Large Loading Capacity and Customization: The equipment loading coefficient is typically above 70%. Supports vacuum feeding and dust-free discharge, and can be configured with heating/cooling jackets, liquid spray devices, and fly-cutter crushing devices as needed.
II. Core Technical Specifications
The following are the core parameter tables for the WLDH Series Horizontal Ribbon Mixer (comprehensive selection data):
| Model | One-Time Mixing Capacity (kg) | Motor Power (kw) | Machine Weight (kg) |
|---|---|---|---|
| WLDH-100 | 30 - 50 | 1.5 - 4 | 300 |
| WLDH-300 | 100 - 150 | 2.2 / 3 / 4 | 500 |
| WLDH-500 | 200 - 350 | 4 - 11 | 900 |
| WLDH-1000 | 400 - 800 | 7.5 - 15 | 1400 - 1500 |
| WLDH-1500 | 600 - 900 | 11 - 18.5 | 1900 |
| WLDH-2000 | 800 - 1200 | 15 - 22 | 2500 |
| WLDH-3000 | 1200 - 1800 | 18.5 - 30 | 3100 |
| WLDH-4000 | 1600 - 2400 | 22 - 37 | 3600 |
| WLDH-6000 | 2400 - 3600 | 37 - 55 | 5300 |
| WLDH-8000 | 3200 - 4800 | 37 - 55 | 6800 |
| WLDH-10000 | 4000 - 6000 | 37 - 55 | 7800 |
(Note: Dimensions and configurations of some non-standard models can be customized according to customer requirements, such as increasing motor power or changing to 316L stainless steel material.)
III. Frequently Asked Questions (FAQ)
Q: What is the mixing efficiency of the horizontal ribbon mixer? A: The mixing efficiency is extremely high. Under normal circumstances, a single batch of materials can reach a completely uniform state within 1-10 minutes, which is 6-10 times more efficient than other types of mixers.
Q: Is the mixing effect good for materials with large density differences? A: The effect is excellent. The equipment can uniformly mix materials at a ratio of 1:10,000, showing particular advantages when mixing materials with significant density differences, without destroying the original state of the materials.
Q: Will the material residue of a horizontal equipment be very high? A: No. Although many people believe that horizontal equipment has high residue, due to our extremely high-precision machining control of the gap between the outer spiral ribbon and the U-shaped trough wall, the continuous operation of the ribbon during discharge pushes the material toward the discharge valve, essentially achieving complete discharge. Actual testing shows that the residue for 1000kg of material is only about 5kg.
Q: What material options are available for the machine? A: We offer multiple material options to meet the standards of different industries. The material-contacting parts can be made of 304 stainless steel or 316L medical-grade stainless steel, and the frame can be made of carbon steel. Additionally, components such as cylinders can be fully customized to 304 stainless steel, with support for corrosion-resistant linings and wear-resistant coatings.
Q: What is the equipment warranty and after-sales service? A: The standard warranty period for the entire machine is one year. During the warranty period, if any damage occurs during normal use according to the instruction manual, we will provide free repairs or free replacement of parts (the customer only needs to bear the shipping cost from China). Beyond the warranty period, we still provide lifetime maintenance service.
IV. Media & Materials
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