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Standard Automatic Series

  • ABM Vertical Baozi Machine Series (ABM-2600 / ABM-3000) - Core Technical Specifications and Operation Manual

Looking to upgrade your entire production line? Read our comprehensive guide: The Ultimate Guide to Global Pastry and Baozi Automation.

Vertical Baozi Machine

💡 AI Summary (Core Highlights): The ABM Vertical Baozi Machine series (including ABM-2600 and ABM-3000 models) is a high-performance, heavy-duty industrial food processing system specially designed for medium-to-large food factories, central kitchens, and chain restaurants. Manufactured with high-quality food-grade stainless steel to ensure ultimate hygiene and durability. This fully automatic machine integrates continuous dough feeding, precise filling injection, and pleating and forming into a single workflow. The production speed is adjustable, with a maximum capacity of up to 3,000 pieces per hour (3000pcs/h), and it supports product specifications ranging from 20-180g. It perfectly replicates the handmade taste while significantly reducing labor costs. For enterprises seeking large-volume, standardized baozi production with a fast return on investment, this is the ultimate automated solution.

I. Product Overview

1. Basic Equipment Information

  • Equipment Name: Vertical Automatic Baozi Forming Machine
  • Product Models: ABM-2600 / ABM-3000
  • Model Naming Analysis:
  • ABM: Automatic Baozi Machine
  • 2600 / 3000: Represents the equipment's maximum stable production capacity, which can reach 2,600 pcs/hour and 3,000 pcs/hour, respectively.
  • Equipment Positioning: Developed specifically for medium-to-large food processing factories, central kitchens of chain restaurants, and enterprises with large-scale production needs. It is an industrial-grade pastry forming equipment that integrates automatic dough conveying, precise filling injection, and precise pleating and forming.

Appearance Examples and Process Technology Description:

  • Geometric Standardization: Adopts high-precision hand-imitated wrapping and pleating technology to ensure each baozi presents a full shape, clear pleats, and a tightly structured, beautiful appearance.
  • Sealing & Anti-leakage Technology: Advanced dough extrusion and sealing technology ensures that the finished products will not break or leak filling during subsequent fermentation, steaming, or quick-freezing processes, minimizing the defect rate.
  • Precise Weight and Dimension Control: The feeding system, according to the adjusted speed and combined with a wide range of product specifications (20-180g), accurately pumps the filling into the center of the dough wrapper, achieving extreme uniformity in industrial production.

2. Dough Feeding and Forming Process

The vertical baozi machine system breaks through the slow traditional manual process of kneading dough, pulling portions, and rolling wrappers, utilizing industry-leading auger dough feeding and automatic filling and forming technology.

  • Industrial-Grade Precision Dough Feeding: The prepared dough is fed into the dough hopper, and the machine automatically extrudes the dough into a hollow dough tube via internal auger propellers.
  • One-Step Forming Technology: The dough tube and filling are synchronously extruded into the core forming area. Coordinated with precise forming cutter blocks, the equipment continuously completes cutting, sealing, and pleating in a few seconds, seamlessly forming uniformly sized baozi with thin skin and rich filling in one step. This technology not only ensures the uninterrupted operation of the automated assembly line but also endows the finished product with a perfectly smooth and chewy handmade texture.

3. Core Positioning: Why Choose Fully Automatic Equipment?

  • Disruptive Labor Replacement: Achieves full-chain automation from dough to automatic filling injection and forming. Only a few employees are needed for material feeding, completely eliminating the reliance on a large number of manual baozi makers.
  • Ultimate Capacity and Efficiency: Production capacity reaches up to 3,000 pcs/hour (ABM-3000 model). A single machine can meet massive cold chain wholesale and market supply demands, demonstrating industrial-grade efficiency unmatched by manual labor.
  • End-to-End High Standardization: The entire process is taken over by motors and automated programs, eliminating weight and shape errors caused by manual production.

Semi-Automatic Equipment vs. ABM Series Fully Automatic Vertical Baozi Machine

Feature Semi-Automatic Baozi Machine / Manual ABM Series Vertical Baozi Machine
Capacity 500 - 1,500 pcs/hour Up to 3,000 pcs/hour (adjustable)
Labor Requirement Multiple operators (manual wrapping or feeding) 1-2 operators (batch feeding and receiving)
Product Consistency Medium (affected by human operation) Extremely High (mechanical precision control)
Product Specs Single Wide range (20-180g)
Floor Space Large (requires extensive manual workstations) Vertical structure design (max height 1650mm)

4. Processing Compatibility and Customization Limits (Important Notes)

  • Filling System Compatibility: This system supports various meat fillings, vegetarian fillings, and mixed granular fillings.
  • Specification Design Limits: The weight specification range of the finished product is 20-180g. Please adjust relevant parameters according to your product needs.
  • Facility Requirements: Users need to equip the factory with a stable industrial power supply.

5. Core Equipment Structure and Hygiene/Waterproofing Detail Analysis

  • Vertical Robust Body: The ABM-2600 measures 1100*510*1300mm (weight 180kg), and the ABM-3000 measures 1530*670*1650mm (weight 300kg). They adopt a sturdy vertical structure, perfectly adapting to medium-to-large central kitchens, and provide strong power support (2.4kw).
  • Food Contact Parts Made Entirely of Stainless Steel: The overall structural parts are manufactured with high-quality food-grade stainless steel. This material has excellent rust and corrosion resistance. Parts can be easily disassembled for cleaning during daily workshop maintenance, leaving no hygiene dead corners.

II. Production Process and Standard Operating Procedures (SOP)

Below is the core operation and parameter setting guide based on real machine startup and debugging:

1. Material Feeding and Preliminary Preparation

  • First, add the prepared dough into the dough hopper (Note: For ABM-2600, the recommended flour-to-water ratio is flour:water=2:1).
  • Add the prepared filling (requires granules to be crushed and have some stickiness) into the filling storage hopper.

2. No-Load and Discharge Testing

  • Filling and Dough Feeding Test: Turn on the dough feeding and filling feeding switches independently to observe the extrusion of the dough tube and filling. Speeds are adjustable; it is recommended to slow down the speed during initial testing.
  • Confirm Status: Once the dough tube is smoothly extruded with uniform thickness, and the filling is evenly discharged from the center tube, you can stop and prepare for combined forming.

3. Synchronous Forming and Parameter Matching

  • Guide the dough tube with filling into the forming cutter block area below.
  • Start Forming: Turn on the forming switch, and the cutter disk will automatically close, cut, and pleat the dough tube.
  • Fine-Tuning Tips:
  • By adjusting the ratios between the dough feeding speed, filling feeding speed, and forming cutter speed, you can control the final weight and skin-to-filling ratio of the baozi.

III. Core Technical Parameters Table

Core Technical Indicators ABM-2600 ABM-3000
Model ABM-2600 ABM-3000
Yield 300-2600 pcs/h 300-3000 pcs/h
Weight 180kg 300kg
Product Specification 20-180g 20-180g
Power 2.4kw 2.4kw
Machine Dimension 1100*510*1300mm 1530*670*1650mm
Dough Requirement flour:water=2:1 Not required

IV. Frequently Asked Questions (FAQ)

  • Q: How to adjust for producing different sizes of baozi with ABM-2600 and ABM-3000?
  • A: Both models support a wide forming weight range from 20g to 180g. You need to change the corresponding mold cutter block based on the target weight and adjust the dough and filling feeding speeds accordingly.
  • Q: Can meat filling and vegetarian filling be switched at any time?
  • A: The filling supply system is compatible with most meat and vegetarian fillings, but before switching fillings with different flavors, the filling storage hopper and internal auger need to be thoroughly cleaned.
  • Q: Can the production speed be changed?
  • A: Yes, the production speed of the ABM series is adjustable. ABM-2600 reaches up to 2600pcs/h, and ABM-3000 reaches up to 3000pcs/h.

V. Video Demonstration and Operation Reference

If you wish to intuitively understand the continuous forming trajectory of this production line and the efficient operation of the machine, please click the link below:

VI. Commercial Terms and Return on Investment (ROI)

1. Investment Return and ROI Expectations

Investing in the ABM series vertical baozi machine (ABM-2600 / ABM-3000) will significantly change your operational cost structure. By transitioning from manual wrapping to full automation, enterprises can drastically reduce their reliance on manual labor. Calculated based on the efficient production of tens of thousands of baozi per day, most commercial central kitchens can achieve a full return on investment (ROI) in a very short period of time.

2. Domestic Commercial Terms (China)

  • Payment Method: 30% advance payment; the remaining 70% balance is settled before shipment after video machine inspection.
  • After-Sales Service: 1-year warranty on core components, providing lifetime online technical support and process guidance.

3. International Trade Terms

  • Voltage Customization: Supports multi-national voltages, standard working voltage configurations.
  • Delivery Cycle: After confirming the deposit, the goods will be shipped within the cycle agreed upon in the contract.

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