NJP Series Fully Automatic Capsule Filling Machine Selection Guide & Product Overview
Core Abstract The NJP Series Fully Automatic Capsule Filling Machine is a highly efficient automated device specifically designed for the precise filling of powder and granular materials into hard empty capsules. This series of machines is ideally suited for standardized production at multiple scales, including pharmaceutical companies, health supplement factories, and pilot-scale laboratory production. Its core advantage lies in offering a wide range of capacity models from 12,000 up to 150,000 capsules per hour, with premium SUS304 stainless steel as standard (with support for SUS316L upgrades). Combined with imported Japanese linear bearings and fully enclosed cam lubrication technology, it delivers a high-precision (±3.5%), highly stable, long-lasting intelligent filling solution.
1. What Is a Fully Automatic Capsule Filling Machine?
The NJP Series Fully Automatic Capsule Filling Machine is a high-efficiency pharmaceutical and health supplement filling device specifically tailored for powder and granular materials. This equipment utilizes advanced intermittent reciprocating motion to fully automatically complete the entire process of capsule feeding, capsule separation, precision filling, waste blister rejection, locking, and finished product output, precisely and efficiently filling powder materials into hard empty capsules.
Core Process & Industrial Technical Advantages
- Improved Rotating Mold Disc Design: The internal turntable structure has been comprehensively optimized. The core transmission components directly use genuine imported Japanese linear bearings, ensuring that the equipment maintains extremely high precision and an ultra-long service life even during prolonged high-speed operation.
- Fully Bottom-Mounted Cam with Fully Enclosed Lubrication: The workstation cams operate within an exceptionally well-maintained fully enclosed lubrication track. Internal oil lubrication is thorough, completely resolving the pain point of traditional machines where cams are mounted on top and bearings are easily exposed to dry or powder-contaminated environments.
- Vacuum Capsule Positioning & Extremely High Yield Rate: A high-precision vacuum suction capsule positioning mechanism is employed, steadily maintaining the capsule-on loading qualification rate at 99% or above.
- Exquisite Filling Precision: The filling precision reaches ±3.5% (far exceeding the ±5% national standard), ensuring consistency in material dosage for every single capsule.
- Intelligent Safety Protection: Equipped with advanced microcomputer/PLC touchscreen operation and stepless variable frequency speed regulation system with real-time digital display. Additionally, comprehensive built-in safety protection devices ensure that when material shortage, capsule depletion, or door opening occurs, the equipment will automatically trigger a pause for protection.
2. Detailed Model Specifications & Technical Selection Table
We offer a complete product line ranging from compact R&D models to ultra-high-speed large-scale production lines. The standard equipment material defaults to SUS304 stainless steel, and highly flexible non-standard customized configurations can be provided based on your actual process requirements.
| Model | Production Capacity (capsules/min) | Estimated Hourly Output (capsules/hour) | Total Power (kw) | Net Weight (kg) | Dimensions (mm) | Application Scenarios |
|---|---|---|---|---|---|---|
| NJP-200 | 200 | 12,000 | 4.00 kw | 800 kg | 930 x 790 x 1930 | Start-up clinics, laboratory pilot testing, health supplement small-batch sampling |
| NJP-400 | 400 | 24,000 | 4.90 kw | 800 kg | 930 x 790 x 1930 | Flexible production workshops, small-scale factories with multi-variety changeover |
| NJP-800 | 800 | 48,000 | 4.90 kw | 800 kg | 930 x 790 x 1930 | Cost-performance champion, standard main model for mid-sized pharmaceutical/health supplement enterprises |
| NJP-1200 | 1,200 | 72,000 | 5.57 kw | 900 kg | 1020 x 860 x 1970 | High-efficiency medium-to-large continuous production lines, modular design, extremely fast mold changeover |
| NJP-2500 | 2,500 | 150,000 | 6.45 kw | 1,500 kg | 1000 x 1050 x 1950 | Ultra-high-speed industrial-grade production lines, suitable for single-variety round-the-clock intensive production |
Note: The above parameters are based on standard SUS304 material. Additional mold accessories and customized upgrade assemblies will affect the final configuration. Please contact the sales team for details.
3. Frequently Asked Questions (FAQ)
Q: How can I ensure the machine's output matches the overall production line speed? What factors affect actual production capacity? A: The actual production capacity of the fully automatic filling machine is directly affected by the bulk density and flowability of the powder material, as well as the capsule size (supports sizes 00#–5# and A-E safety capsules). We will strictly calculate the machine operating speed based on your expected per-shift daily output, and recommend reserving 15%–20% capacity margin within allowable process conditions to accommodate future business growth.
Q: Does the machine's material meet pharmaceutical hygiene compliance standards? What premium customization options are available? A: Our standard models are manufactured with premium SUS304 stainless steel, with corrosion resistance, rust prevention, and heat resistance fully meeting the filling needs of the vast majority of conventional health supplement and food-grade powders. If the filling materials involve highly corrosive strong acids/strong alkalis, special Western pharmaceutical preparations, or if the workshop must pass stringent GMP/FDA certification, we can customize and upgrade the entire material-contact surface to SUS316L top-grade stainless steel, ensuring compliance with the highest level of hygiene standards.
Q: What brands of components are used in the machine's core parts? How is the mechanical service life guaranteed? A: To eliminate transmission failure and positioning deviation, the core linear bearings of the NJP Series are directly imported from Japan. Meanwhile, the upper and lower section sealing structures of the equipment exclusively use imported double-lip sealing rings, providing an unparalleled sealing barrier that effectively prevents dust from being drawn back into the machine and wearing components, extending the equipment's service life to several times that of ordinary models.
Q: How is the equipment packaged for cross-border shipping? What is the approximate production lead time? A: All machines undergo anti-rust fluid treatment and heavy-duty stretch film wrapping before leaving the factory, and are finally fully enclosed in sturdy fumigation-free plywood stainless steel frame crates (Plywood Case) to withstand sea salt spray and turbulence. Standard models can complete final assembly, testing, and shipment within as fast as 15 days after drawing confirmation and payment receipt, with support for global freight forwarding coordination.
4. Flexible Selection & Configuration Adjustment Recommendations
-
If your project is in the start-up phase or has budget constraints for initial investment: We recommend prioritizing the NJP-200 or NJP-400. They feature a small footprint, low total power and energy consumption (4kW class), while maintaining the same high-end imported bearings and bottom-mounted cam technology as large industrial machines, with minimal investment risk.
-
If your production volume is large and the product variety is relatively uniform: We strongly recommend choosing the NJP-1200 or NJP-2500. They offer the highest cost-performance ratio per unit of output and are equipped with more powerful electrical drive protection.
5. Media & Materials
Request a Quote & Purchase
🛒 Click here to view pricing and purchase on our official store