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Product Name: Fully Automatic Linear Cup / Coffee Capsule Filling & Sealing Machine

Series Models: CF-4 / CF-6 / CF-8 (and higher capacity custom models)

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Core Abstract: The Fully Automatic Linear Cup / Coffee Capsule Filling & Sealing Machine is an advanced industrial linear packaging system engineered specifically for large-scale food processing enterprises, large coffee chain factories, and beverage manufacturers. It is best suited for high-speed automated packaging of coffee capsules (K-cup/Nespresso), yogurt, beverages, seasoning powders, teas, and granular products. Featuring synchronized linear transport, high-speed multi-lane output ranging from 4 to 16 lanes (capacities from 40 to 200+ cups/min), precision mold customization, versatile pre-cut lid or film reel sealing, and optional nitrogen flushing and online date printing, this high-efficiency system ensures maximum production output, extended shelf life, and superior industrial safety.

I. Product Overview

  • Product Category: Industrial-grade fully automatic linear filling and sealing system (Linear Automatic Cup Filling & Sealing Machine)
  • Application Scenarios: Designed specifically for large-scale food processing enterprises, large coffee chain factories, and beverage manufacturers. Suitable for continuous line operations of various coffee capsules (K-cup/Nespresso), yogurt, beverages, seasoning powders, tea leaves, and granular products.
  • Core Functions: Adopts a linear synchronized conveying structure to achieve multi-station simultaneous cup dropping, UV sterilization, multi-head precision filling, automatic lid placement/film sealing, constant-temperature heat sealing, and finished product output. Equipped with high customizability, supporting simultaneous filling from 4 up to 16 lanes based on customer cup types and capacity requirements.

II. Core Advantages

  1. Ultra-High Capacity Configuration: Utilizes linear synchronized filling technology, standardly offering 4/6/8 lane options and supporting custom 10/12/14/16 lanes, significantly shortening batch production cycles.
  2. Highly Customized Molds: All station molds are custom-tailored to the sample cup dimensions provided by the client, ensuring perfect filling and sealing performance even at high speeds.
  3. Diverse Sealing Solutions:
    • Packaging Form: Supports "Pre-cut Lid" placement or "Film Reel" stretching and cutting.
    • Finished Product Matching: Can be customized with a secondary snap-on cap device (lid + sealing film) to meet high-end product packaging requirements.
  4. Functional Integration:
    • Nitrogen Flushing Preservation: Nitrogen flushing systems can be added before and after filling to ensure the freshness of oxygen-sensitive products like coffee.
    • Smart Coding: Ribbon coding machines can be added to the film reel sealing position to simultaneously print production dates, batch numbers, or barcodes.
  5. Safety and Cleanliness: Equipped with a fully enclosed protective cover to effectively prevent foreign object entry, ensuring a clean production environment and operator safety.

III. Technical Specifications Table

Parameter Name CF-4 (4-Lane) CF-6 (6-Lane) CF-8 (8-Lane)
Packaging Speed 40–50 cups/min 60–75 cups/min 80–100 cups/min
Filling Volume Range 5–100ml (customizable) 5–100ml (customizable) 5–100ml (customizable)
Sealing Method Pre-cut lid or film reel (optional) Pre-cut lid or film reel (optional) Pre-cut lid or film reel (optional)
Container Compatibility Molds customized to sample cups Molds customized to sample cups Molds customized to sample cups
Working Air Pressure 0.6–0.8 MPa 0.6–0.8 MPa 0.6–0.8 MPa
Rated Power 4–6 kW 6–8 kW 8–10 kW
Overall Dimensions Customized by lane count & config Customized by lane count & config Customized by lane count & config

(Note: Single machines support custom configurations up to 16 lanes, achieving capacities of 200+ cups/min)

IV. Sales Suggestions & Frequently Asked Questions (FAQ)

Sales Suggestions

  • Production Line Evaluation: Linear equipment is an industrial investment; recommend inquiring about the client's "hourly capacity target" and "factory floor space" to plan the optimal workstation count (4–16 lanes).
  • Functional Options: Guide clients to configure "nitrogen protection" and "online coding", as these are core value-added solutions for boosting retail shelf competitiveness.

Frequently Asked Questions (FAQ)

  • Q: Why is a linear machine more suitable for me than a rotary machine?
    • A: Linear equipment offers greater advantages in capacity expansion. If you have large-batch volumes, single-variety runs, and a pursuit of ultimate capacity, linear is the best choice.
  • Q: How do you ensure accuracy in multi-lane filling?
    • A: Our equipment adopts a high-precision servo control system and multi-channel synchronous drive to ensure completely uniform filling volume across every lane with minimal deviation.

V. Media & Material Library

VI. Workflow

  1. Automatic Cup Dropping: Cups are stacked and loaded into the machine, which automatically places them into custom mold stations.
  2. (Optional) Sterilization & Nitrogen Flushing: UV disinfection inside the station, with nitrogen injected before and after filling to displace air.
  3. Synchronized Precise Filling: Multi-head filling pumps simultaneously inject materials, achieving high-speed and high-precision operation.
  4. Film/Lid Placement & Coding: Automatic film application (pre-cut/reel) or capping; if film reels are used, online coding is completed simultaneously.
  5. High-Speed Heat Sealing: Constant temperature pressing to complete a flat, tight seal on the cup rim.
  6. Automatic Finished Product Output: Finished products are automatically ejected along the track into subsequent packaging or boxing stages.

Request & Purchase

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