Capsule Filling Equipment Selection Guide
Find the Right Solution — From Manual to Full Automation
How to Use This Guide This guide covers our complete capsule filling product line, organized from the simplest manual tools to fully automated production machines. Start by identifying your production volume and automation needs in the quick-reference table below, then explore the recommended product section for full details.
At a Glance — Product Line Comparison
| Feature | Manual Filling Board | CGN-208D (Semi-Auto) | NJP Series (Full Auto) |
|---|---|---|---|
| Automation Level | Fully Manual | Semi-Automatic | Fully Automatic |
| Hourly Output | Varies by operator | 10,000 – 30,000 pcs/hr | 12,000 – 150,000 pcs/hr |
| Capsule Sizes | 000# – 4# (size depends on board) | 000# – 4# | 00# – 5# & A-E Safety Capsules |
| Power Requirement | None | 4.00 kW | 4.00 – 6.45 kW |
| Filling Precision | Operator-dependent | Operator-assisted, high consistency | ±3.5% (servo-controlled) |
| Standard Material | Blue Plastic / Clear Plastic / Acrylic | SUS304 Stainless Steel | SUS304 Stainless Steel |
| Upgrade Option | — | SUS316 Stainless Steel | SUS316L Stainless Steel |
| Best For | Lab sampling, clinics, pharmacies, R&D formulas | Small-batch production, multi-variety workshops, pilot scale | Standardized mass production, single-variety high-volume lines |
| Investment Level | Low | Medium | Medium – High |
Step 1: Identify Your Production Tier
Choose the tier that best describes your situation:
Tier 1 — Manual Filling Board
You are a good fit if you need to: - Test and develop new capsule formulations in a laboratory - Fill capsules by hand at a clinic, pharmacy, or home studio - Produce small batches (a few hundred to a few thousand capsules per session) with minimal upfront investment - Maintain full hands-on control over every capsule
Output range: Depends entirely on operator speed — typically a few hundred to a few thousand capsules per session.
Tier 2 — CGN-208D Semi-Automatic Machine
You are a good fit if you need to: - Produce 10,000 to 30,000 capsules per hour consistently - Switch between multiple product varieties frequently (quick mold change in 5–8 minutes) - Run a small-to-medium health supplement or pharmaceutical workshop - Transition from manual to automated production without a massive capital outlay
Output range: 10,000 – 30,000 capsules/hour
Tier 3 — NJP Series Fully Automatic Machine
You are a good fit if you need to: - Produce 12,000 to 150,000 capsules per hour with minimal human intervention - Run standardized, continuous production lines with consistent output quality - Achieve ±3.5% filling precision and 99%+ capsule loading qualification rate - Scale production from pilot to full industrial capacity within a single product series
Output range: 12,000 – 150,000 capsules/hour (model-dependent)
Step 2: Choose Your Specific Model
Manual Capsule Filling Board — Model Selection
| Hole Count | Material | When to Choose |
|---|---|---|
| 100 | Blue Plastic | Entry-level. Best for formula testing, personal use, or lab sampling on a budget. |
| 100 | Clear Plastic | When you need visual monitoring of powder fill depth — ideal for teaching and R&D. |
| 100 | Acrylic | Maximum durability at the smallest scale. Long service life with frequent use. |
| 200 | Blue Plastic | Slightly higher throughput for home studios or daily clinic dispensing. |
| 400 | Blue Plastic | The efficiency sweet spot for medium-volume manual filling. |
| 400 | Clear Plastic | Visual operation combined with medium-batch output. |
| 400 | Acrylic | Semi-industrial strength. Built for prolonged, continuous manual operation. |
| 600 | Acrylic | High-frequency pharmacy or retail counter operations. |
| 800 | Acrylic | High single-batch output for semi-industrial manual production. |
| 1000 | Acrylic | Maximum manual efficiency. The ultimate choice for large-volume hand filling. |
Material Note: The 600, 800, and 1000-hole models are exclusively manufactured from acrylic to ensure structural integrity at larger scales. All colored plastic options are available in blue only.
Key Decision Factors: - Budget-conscious / just starting out → 100-hole Blue Plastic - Need to see the filling process clearly → Clear Plastic (100 or 400 holes) - High-frequency daily use / larger capsule batches → Acrylic (400 holes and above)
CGN-208D Semi-Automatic Machine — Single Model Overview
| Specification | Detail |
|---|---|
| Model | CGN-208D |
| Hourly Output | 10,000 – 30,000 capsules/hour |
| Total Power | 4.00 kW |
| Weight | 469 kg |
| Dimensions | 1490 x 723 x 1610 mm |
| Capsule Sizes | 000# – 4# |
| Standard Material | 304 Stainless Steel |
| Upgrade Option | 316 Stainless Steel (material-contact parts) |
| Core Control System | Siemens PLC + HMI + VFD; Schneider breakers & contactors; OMRON relays |
| Mold Change Time | 5 – 8 minutes |
| Capsule Separation Rate | 100% |
| Production Lead Time | 33 days |
| Ideal For | Lab pilot testing, supplement small-batch sampling, multi-variety changeover workshops |
Why Choose the CGN-208D: - Best balance of automation and affordability for small-to-medium operations - Innovative quick mold change system (5–8 min) enables frequent product switching - One-button fully automatic capsule locking reduces operator workload - Servo-driven turntable with uniform circular motion — no impact vibration - Zero-dead-angle quick-release design for tool-free cleaning - Can integrate with vacuum feeders, capsule polishers, sorters, and counting machines for a complete production line
NJP Series Fully Automatic Machine — Model Selection
| Model | Speed (pcs/min) | Hourly Output | Power | Weight | Best For |
|---|---|---|---|---|---|
| NJP-200 | 200 | 12,000 | 4.00 kW | 800 kg | Start-up clinics, pilot labs, small-batch sampling |
| NJP-400 | 400 | 24,000 | 4.90 kW | 800 kg | Flexible workshops, small factories with multi-variety changeover |
| NJP-800 | 800 | 48,000 | 4.90 kW | 800 kg | Mid-sized enterprises — the cost-performance champion |
| NJP-1200 | 1,200 | 72,000 | 5.57 kW | 900 kg | Medium-to-large continuous lines, fast mold changeover, modular design |
| NJP-2500 | 2,500 | 150,000 | 6.45 kW | 1,500 kg | Ultra-high-speed industrial lines, single-variety round-the-clock production |
All NJP models share: SUS304 stainless steel (standard) with SUS316L upgrade available; imported Japanese linear bearings; fully enclosed bottom-mounted cam lubrication; ±3.5% filling precision; 99%+ capsule loading rate; PLC touchscreen control with stepless variable frequency speed regulation; automatic pause protection for material shortage, capsule depletion, or door opening.
Key Decision Factors:
| Your Situation | Recommended Model |
|---|---|
| Starting out or testing the market with limited budget | NJP-200 or NJP-400 — small footprint, low power (4 kW class), minimal investment risk |
| Standard mid-size production with diverse products | NJP-800 — the best value per capsule for growing businesses |
| High-volume production with fast product changeover | NJP-1200 — modular design, extremely fast mold swaps, 72,000 pcs/hr |
| Maximum throughput for single-variety intensive production | NJP-2500 — 150,000 pcs/hr, built for 24/7 industrial operation |
Production Lead Time: As fast as 15 days after drawing confirmation and payment receipt.
Step 3: Consider Upstream & Downstream Integration
| Equipment Type | Compatible With | Purpose |
|---|---|---|
| Vacuum Feeder | CGN-208D, NJP Series | Automatic powder loading to the filling hopper |
| Capsule Polishing Machine | CGN-208D, NJP Series | Surface cleaning and polishing of filled capsules |
| Capsule Sorting Machine | CGN-208D, NJP Series | Separating defective or unsealed capsules |
| Capsule Counting Machine | CGN-208D, NJP Series | Precise counting for packaging and bottling |
Manual filling boards are standalone tools and do not require integration with auxiliary equipment.
Step 4: Material & Compliance Notes
| Standard | Upgrade | When You Need the Upgrade |
|---|---|---|
| 304 / SUS304 Stainless Steel | 316 / SUS316L Stainless Steel | Filling materials involve strong acids, strong alkalis, or special pharmaceutical preparations; or when the production facility must pass GMP / FDA certification |
| Blue Plastic (manual boards) | Clear Plastic or Acrylic | Need visual monitoring (clear) or extended service life under heavy use (acrylic) |
Quick Decision Flowchart
START: What is your daily/hourly production target?
| Production Target | Recommendation |
|---|---|
| Less than a few thousand per session | → Manual Capsule Filling Board (100–1000 holes) |
| 10,000 – 30,000 per hour | → CGN-208D Semi-Automatic Machine |
| 12,000 – 150,000 per hour (Low–medium volume / startup budget) | → NJP-200 or NJP-400 |
| 12,000 – 150,000 per hour (Mid-range / best value) | → NJP-800 |
| 12,000 – 150,000 per hour (High volume / industrial scale) | → NJP-1200 or NJP-2500 |
Request a Quote & Purchase
| Product | Store Link |
|---|---|
| Manual Capsule Filling Board | View Details & Inquire |
| CGN-208D Semi-Automatic Machine | View Details & Purchase |
| NJP-1200 Fully Automatic Machine | View Pricing & Purchase |
Need help deciding? Contact our sales team with your production requirements — including daily output targets, capsule sizes, material types, and facility certifications — and we will recommend the optimal configuration for your operation.