Punjabi Samosa
SSF-GT-R120-2 Semi-Automatic Punjabi Samosa Folding Machine Core Technical Specifications & Technical Document
I. Product Overview
1. Basic Equipment Information
- Equipment Name: Semi-Automatic Punjabi Samosa Forming Machine
- Product Model: SSF-GT-R120-2
- Model Explanation:
- SSF: Semi-Automatic
- R: Semi-Circle
- 120: Applicable wrapper radius size (120mm)
- 2: Standard 2 Folds
- Equipment Positioning: Precision semi-automatic pastry forming equipment specifically developed for small and medium-sized food processing plants, chain restaurants, and central kitchens.
Sample Appearance & Process Technology Explanation: * Geometric Shape Standardization: Through a standard 2-fold mechanical folding process, it ensures every Punjabi presents a perfect semi-circle with smooth lines and a highly uniform appearance. * Tight Sealing Structure: The machine uses a specially designed auxiliary execution mechanism for precise edge pressing, ensuring the finished product does not break or leak filling during subsequent processing. * Precise Weight Control: The finished product weight can be fixed at 28g or 32g upon ordering. Once the wrapper specifications and filling system are locked, the wrapper-to-filling ratio and overall weight error of a single product can be stably controlled within an extremely small range, perfectly solving the pain point of inconsistent sizes in manual production.
2. Wrapper Preparation and Formula (Note: Please replace or supplement the specific mixing ratio and proofing process requirements for Punjabi wrappers here) Large-scale production of high-quality dough/batter requires precise formulas and rigorous processes. In the initial mixing stage, it is necessary to ensure the wrapper has sufficient flexibility to adapt to the machine's stretching and folding. The mixed batter or kneaded dough must be left to rest and proof sufficiently. Only after the gluten is fully relaxed and moisture is completely absorbed can the subsequent dough pressing and slicing operations be performed, ensuring the specifications of a 150mm straight edge and a 75mm radius are perfectly accurate.
3. Core Positioning: Why Choose Semi-Automatic Equipment? For food factories in their starting stage or small food shops pursuing standardized transformation, semi-automatic models are a more rational commercial choice than fully automatic production lines: * Extremely Low Entry Barrier: It requires only about one-third of the investment cost of fully automatic equipment, greatly alleviating financial pressure in the early stages of entrepreneurship, allowing you to achieve a leap in production capacity with minimal financial risk. * Flexible Response to Market Start-up: When order volumes fluctuate in the early stages of business, semi-automatic equipment provides higher operational flexibility. It can meet the rapid shipment of standardized products while avoiding the high maintenance and energy costs caused by the idling of large automated assembly lines. * The Balancing Art of Human-Machine Collaboration: It retains the flexibility of manual wrapper placement while replacing the most time-consuming and difficult-to-standardize "filling and folding" process with the machine, ensuring a highly uniform appearance for each finished product and enhancing brand professionalism. * Minimal Maintenance & Low Technical Requirements: There is no need to hire highly paid professional technicians. Ordinary employees can operate the machine after a short training session, perfectly solving the pain points of "difficult to recruit, difficult to retain" for small enterprises.
4. Processing Compatibility & Customization Limits (Important Note) * Dedicated Filling System: Currently, the filling system needs to be specifically designed according to the physical characteristics of the filling and does not support dual-use or switching. It must be explicitly specified when ordering: * Dedicated Granular Type: Suitable for granular fillings such as potato chunks, meat, etc. * Dedicated Paste Type: Suitable for paste-like fillings such as pure purees and mashes. * Fixed Specification Design: To ensure ultimate aesthetic forming and structural tightness, the finished product size (semi-circle), weight (28g or 32g), and folding trajectory of a single machine cannot be adjusted or changed.
II. Production Process & Standard Operating Procedure (SOP)
1. Substrate Preset (Wrapper Preparation) * Process Description: Operators need to accurately place the pre-cut semi-circular Punjabi wrappers (radius 120mm) onto the equipment's feeding station as the starting point for automated forming.
2. Material Pre-processing & Loading * Process Description: Pour the prepared filling (ensuring the material state matches the selected filling system) into the dedicated storage hopper at the top of the equipment to maintain a sufficient material supply.
3. Automated Wrapper Pulling & Servo Filling * Process Description: The mechanical transfer mechanism automatically and precisely grabs a single wrapper and sends it into the core forming area. Simultaneously, the filling system dispenses a quantified amount of filling onto the center of the wrapper according to set parameters.
4. Precision Folding & Pressing/Sealing * Process Description: The equipment automatically folds and wraps the wrapper according to a preset trajectory. This model is standardly configured for "two folds" to complete the final semi-circular precise pressing.
5. Automatic Discharging & Output * Process Description: The formed finished product is automatically and smoothly pushed out by the pushing mechanism. It can slide directly into a collection container or smoothly connect to a downstream automated conveyor line.
III. Core Technical Parameters
| Key Technical Indicator | Detailed Specifications |
|---|---|
| Product Model | SSF-GT-R120-2 |
| Standard Capacity | Approx. 400 pieces / hour |
| Folding Style | Semi-Circle (Standard 2 Folds) |
| Wrapper Dimensions | Semi-Circular Punjabi Wrapper (Straight edge 150mm, Radius 75mm) |
| Final Product Weight | 28g or 32g (Fixed parameter upon order, non-adjustable) |
| Filling System Type | Dedicated Type (Options: Dedicated Granular Type for potato chunks/meat, OR Paste Type) |
| Air Requirement | Requires 2.2kW+ Air Compressor (Machine does not include air compressor) |
| Machine Net Weight | 187 kg (412 lbs) |
| Overall Dimensions | 86 cm × 70 cm × 161 cm |
IV. Frequently Asked Questions (FAQ)
- Q: Can I change the product size or weight by replacing parts on a single machine?
- A: No. The mechanical stroke and forming molds of this equipment are precisely matched for a single size (28g or 32g). The dimensions cannot be adjusted or changed.
- Q: I am just starting out and have many types of fillings. Can I share the granular and paste filling systems?
- A: Because pastes and granular materials (like potato chunks/meat) have completely different requirements for the pushing mechanism, dual-use is currently not supported. We recommend prioritizing your main core product for equipment matching.
- Q: Does this machine require additional auxiliary equipment?
- A: Yes, the normal operation of this equipment requires pneumatic assistance. You will need to equip it with an air compressor with a power of 2.2kW or above yourself.
V. Video Demonstration & Operation Reference
If you want to intuitively understand the actual feeding, wrapper folding trajectory, and automated discharging process of this equipment, please click the link below to watch the high-definition demonstration video:
](https://youtu.be/nqPcbgWgH1s?si=V6O8gvKI6ECIX7PS)
VI. Commercial Terms
1. Domestic Business Terms (China)
- Payment Terms: 30% advance payment; the remaining 70% balance is due after video inspection before shipment.
- After-Sales Service: 1-year warranty on core components, with lifetime online technical support.
2. International Trade Terms
- Voltage Customization: Supports customizing plugs for various countries, with a fixed operating voltage of 220V 60Hz.
- Delivery Time: Within 2 months after confirmation of deposit.
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