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Product Model: ADK

Product Name: Automatic Capping Machine

ADK Automatic Capping Machine

core Abstract: The ADK is a high-efficiency, fully automatic inline capping machine designed for universal sealing of plastic threaded caps, pilfer-proof aluminum caps, and metal screw caps across beverage, liquor, pharmaceutical, and daily chemical industries. Equipped with precision German SICK sensors and an intelligent PLC touchscreen control system, it operates at speeds of 45–60 cycles per minute. Key features include non-damaging, scratch-free torque sealing, 201 stainless steel industrial durability, and seamless integration into automated production lines.

I. Product Overview

  • Category: Automatic inline multifunctional capping and packaging equipment.
  • Applicable Cap Types: Specially designed for plastic threaded caps, pilfer-proof aluminum caps, metal screw caps, and more, offering strong compatibility.
  • Application Scenarios: Widely used in beverage, liquor, pharmaceutical, daily chemical, and other industries. Capable of handling containers of various shapes and materials (such as glass bottles, PET bottles, etc.).
  • Core Functionality: Automatic bottle sensing, precise cap feeding, and high-efficiency capping. Supports quick switching between aluminum and plastic caps, seamlessly integrating into automated production lines.

II. Core Advantages

  1. Full Material Compatibility: The precision-engineered capping head adapts to both rigid aluminum caps and flexible plastic caps. It applies even torque without damaging caps or leaving scratches.
  2. Smart Control System: Equipped with a high-performance Taiwan-brand PLC and digital touchscreen. Parameters can be fine-tuned for different cap materials to ensure airtight sealing.
  3. Sensor-Driven Precision Operation: Features German SICK photoelectric sensors to achieve "No Bottle, No Cap Feeding/No Capping," effectively reducing aluminum cap deformation and plastic cap waste.
  4. Durable High-Quality Frame: Full stainless steel frame (body built with 201 stainless steel), rust-proof and corrosion-resistant, meeting industrial hygiene standards.
  5. Customizable Design:
    • Standard configuration includes 6 capping heads, supporting dual capping heads operating simultaneously for high efficiency and easy adjustment.
    • The number of capping heads (single-head, double-head, etc.) and conveyor specifications can be customized based on client requirements.

III. Technical Specifications

Parameter Category Specifications Parameter Category Specifications
Model ADK Cap Diameter 20–40 mm
Cap Material Aluminum & Plastic Caps (Universal) Bottle Height 100–450 mm
Production Speed 45–60 cycles/min Motor Power 750W
Operating Voltage 220V/110V 50/60Hz Air Pressure 0.4–0.6 MPa
Control Mode PLC Touchscreen + Electrical Control Capping Heads 6 Heads (Customizable)
Machine Weight (G.W.) 850 kg Conveyor Length 2 meters (Customizable)
Automation Level Fully Automatic Packaging Type Export-Grade Fumigation-Free Wooden Box

IV. Sales Recommendations & FAQ

Sales Recommendations

  • Multi-Industry Promotion: Since this model supports both aluminum caps (commonly used in liquor and health products) and plastic caps (commonly used in daily chemicals and beverages), it is the preferred choice for clients running multiple production lines.
  • Key Selling Points: Highlight the precision of the "German SICK sensor" and the "non-damaging cap design" during sales discussions, as these are highly attractive features for clients using premium aluminum packaging.

Frequently Asked Questions (FAQ)

  • Q: Do I need to replace the entire capping head when switching between aluminum and plastic caps?
    • A: Usually no. You only need to fine-tune the downpressure and torque of the capping head based on the hardness of the cap. The switching process is quick and simple.
  • Q: Will it scratch colored plastic caps or painted aluminum caps?
    • A: The capping components feature a wear-resistant, torque-controlled design that effectively protects the surface coating from being scratched.
  • Q: What is the warranty and after-sales support?
    • A: We provide a 1-year warranty. Non-human damaged parts are replaced for free during the warranty period (shipping costs borne by the buyer). Lifetime online technical support and maintenance services are also provided.

V. Media & Resource Library

VI. Workflow

  1. Automatic Bottle Feeding: Bottles smoothly enter the workstation via the 2-meter stainless steel conveyor belt.
  2. Material Sensing: German SICK sensors accurately identify bottle positions to prevent misfires.
  3. Precise Cap Placement: Guides aluminum or plastic caps to ensure they are placed upright on the bottle mouth.
  4. Synchronous Capping: Dual capping heads move down vertically at the same time to secure the caps according to the preset torque.
  5. Finished Product Discharge: After capping is complete, the positioning mechanism releases, and finished products move along the conveyor to the next packaging process.

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