Semi-automatic Tube Filling and Sealing Machine

core Abstract: The FW-006 is a semi-automatic 304 stainless steel tube filling and sealing machine designed for automated packaging in cosmetics, pharmaceuticals, food, and adhesive industries. Powered by PLC intelligent control and 20KHz ultrasonic cold-sealing technology, it delivers high-precision filling (≤ ±1% deviation) for plastic and aluminum-plastic tubes (Φ10–50 mm) at speeds up to 20–23 pcs/min, integrating automatic eye-marking orientation, filling, ultrasonic sealing, date coding, and tail trimming.
Model: FW-006
I. Product Overview
- Product Category: Packaging Machinery / Integrated Filling and Sealing Equipment
- Application Scenarios: Widely used in cosmetics, pharmaceuticals, food, adhesives, and other industries. Suitable for automated filling and sealing of various plastic tubes and aluminum-plastic composite tubes.
- Core Functions: Achieves the full process from manual tube loading, automatic orientation/eye-marking, high-precision filling, ultrasonic tail sealing, date coding, end trimming, to finished product discharge.
II. Core Advantages
- High-Precision Intelligent Control: Adopts a PLC control system combined with a touchscreen human-machine interface (HMI) for intuitive operation, controlling the filling accuracy deviation within ±1%.
- Premium Brand Core Configurations:
- Orientation System: Utilizes a highly sensitive Panasonic (Japan) photoelectric eye to ensure precise positioning of the tail sealing pattern.
- Pneumatic Components: Uses AirTAC or Xinchen cylinders, ensuring smooth operation and a long service life.
- Electrical Protection: Equipped with Omron relays and Delta inverters to guarantee system stability.
- Ultrasonic Cold Sealing Technology: 20KHz high-frequency ultrasonic waves instantly fuse the tail, creating a firm and aesthetic seal. The sealing quality remains unaffected even if a small amount of material adheres to the tube mouth.
- GMP Standard Compliant: The entire machine body is made of 304 stainless steel. The hopper and parts contacting the material are easy to disassemble and clean, meeting hygienic production requirements.
- Multi-functional Integration: Beyond sealing, it features automatic tail trimming (cutting off excess edge material) and date/batch number embossing.
III. Technical Specifications
| Parameter Item | Specifications |
|---|---|
| Model | FW-006 |
| Tube Diameter | Φ 10 - 50 mm |
| Tube Height | 50 - 200 mm |
| Hopper Capacity | 40 L |
| Filling Accuracy | ≤ ±1% |
| Production Capacity | 20 - 23 pcs/min |
| Air Supply | 0.5 MPA |
| Motor Power | 2.6 KW |
| Voltage | 220V 50-60Hz |
| Weight | 350 KG |
| Dimensions | 160cm * 110cm * 90cm |
| Material | 304 Stainless Steel |
IV. Sales Recommendations & FAQ
- Sales Recommendations:
- Advanced Choice: Target customers who already have a certain production volume and wish to reduce manual operation steps (eliminating manual filling).
- Selling Point Emphasis: Highlight its "automatic orientation" and "automatic trimming" functions, which greatly upgrade the packaging grade of the final product.
- FAQ:
- Q: Can it fill high-viscosity materials (such as thick toothpaste)?
- A: Yes, the machine is driven by a pneumatic piston pump, which can easily handle various viscous materials.
- Q: Do I need to change molds to switch to tubes with different diameters?
- A: Yes, the tube holders (fixtures) on the rotary turntable need to be replaced to match the corresponding tube diameter.
V. Media & Resource Library
- Demo Video: Watch Online on YouTube (https://www.youtube.com/watch?v=JWa5p6cRxYg)
- Official Website: www.cecle.net
- Packaging Standard: Standard export plywood case, including a spare parts tool box.
VI. Workflow
- Manual Loading: Operators manually insert the tubes into the turntable fixtures.
- Marking (Orientation): The sensor detects the tube color code, and the rotary motor automatically calibrates the sealing direction.
- Filling: The piston pump automatically executes quantitative filling; the filling head features an anti-drip design.
- Sealing: The ultrasonic system excites high-frequency vibrations to instantly weld the inner wall of the tube tail.
- Coding: The sealing mold synchronously embosses the production date or batch number.
- Cutting: The automatic cutter trims off the excess, uneven residual material at the tube tail.
- Discharge: The finished product automatically ejects from the fixture and enters the collection chute.
Request a Quote & Purchase
🛒 Click here to view pricing and purchase on our official store