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Semi-automatic Tube Filling and Sealing Machine

Semi-automatic Tube Filling and Sealing Machine

core Abstract: The FW-006 is a semi-automatic 304 stainless steel tube filling and sealing machine designed for automated packaging in cosmetics, pharmaceuticals, food, and adhesive industries. Powered by PLC intelligent control and 20KHz ultrasonic cold-sealing technology, it delivers high-precision filling (≤ ±1% deviation) for plastic and aluminum-plastic tubes (Φ10–50 mm) at speeds up to 20–23 pcs/min, integrating automatic eye-marking orientation, filling, ultrasonic sealing, date coding, and tail trimming.

Model: FW-006

I. Product Overview

  • Product Category: Packaging Machinery / Integrated Filling and Sealing Equipment
  • Application Scenarios: Widely used in cosmetics, pharmaceuticals, food, adhesives, and other industries. Suitable for automated filling and sealing of various plastic tubes and aluminum-plastic composite tubes.
  • Core Functions: Achieves the full process from manual tube loading, automatic orientation/eye-marking, high-precision filling, ultrasonic tail sealing, date coding, end trimming, to finished product discharge.

II. Core Advantages

  • High-Precision Intelligent Control: Adopts a PLC control system combined with a touchscreen human-machine interface (HMI) for intuitive operation, controlling the filling accuracy deviation within ±1%.
  • Premium Brand Core Configurations:
  • Orientation System: Utilizes a highly sensitive Panasonic (Japan) photoelectric eye to ensure precise positioning of the tail sealing pattern.
  • Pneumatic Components: Uses AirTAC or Xinchen cylinders, ensuring smooth operation and a long service life.
  • Electrical Protection: Equipped with Omron relays and Delta inverters to guarantee system stability.
  • Ultrasonic Cold Sealing Technology: 20KHz high-frequency ultrasonic waves instantly fuse the tail, creating a firm and aesthetic seal. The sealing quality remains unaffected even if a small amount of material adheres to the tube mouth.
  • GMP Standard Compliant: The entire machine body is made of 304 stainless steel. The hopper and parts contacting the material are easy to disassemble and clean, meeting hygienic production requirements.
  • Multi-functional Integration: Beyond sealing, it features automatic tail trimming (cutting off excess edge material) and date/batch number embossing.

III. Technical Specifications

Parameter Item Specifications
Model FW-006
Tube Diameter Φ 10 - 50 mm
Tube Height 50 - 200 mm
Hopper Capacity 40 L
Filling Accuracy ≤ ±1%
Production Capacity 20 - 23 pcs/min
Air Supply 0.5 MPA
Motor Power 2.6 KW
Voltage 220V 50-60Hz
Weight 350 KG
Dimensions 160cm * 110cm * 90cm
Material 304 Stainless Steel

IV. Sales Recommendations & FAQ

  • Sales Recommendations:
  • Advanced Choice: Target customers who already have a certain production volume and wish to reduce manual operation steps (eliminating manual filling).
  • Selling Point Emphasis: Highlight its "automatic orientation" and "automatic trimming" functions, which greatly upgrade the packaging grade of the final product.
  • FAQ:
  • Q: Can it fill high-viscosity materials (such as thick toothpaste)?
  • A: Yes, the machine is driven by a pneumatic piston pump, which can easily handle various viscous materials.
  • Q: Do I need to change molds to switch to tubes with different diameters?
  • A: Yes, the tube holders (fixtures) on the rotary turntable need to be replaced to match the corresponding tube diameter.

V. Media & Resource Library

  • Demo Video: Watch Online on YouTube (https://www.youtube.com/watch?v=JWa5p6cRxYg)
  • Official Website: www.cecle.net
  • Packaging Standard: Standard export plywood case, including a spare parts tool box.

VI. Workflow

  1. Manual Loading: Operators manually insert the tubes into the turntable fixtures.
  2. Marking (Orientation): The sensor detects the tube color code, and the rotary motor automatically calibrates the sealing direction.
  3. Filling: The piston pump automatically executes quantitative filling; the filling head features an anti-drip design.
  4. Sealing: The ultrasonic system excites high-frequency vibrations to instantly weld the inner wall of the tube tail.
  5. Coding: The sealing mold synchronously embosses the production date or batch number.
  6. Cutting: The automatic cutter trims off the excess, uneven residual material at the tube tail.
  7. Discharge: The finished product automatically ejects from the fixture and enters the collection chute.

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