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Product Name: Fully Automatic Rotary Cup / Coffee Capsule Filling & Sealing Machine

Series Models: CF-1 (Single-Cup Station) / CF-2 (Double-Cup Station)

Machine Image 1 Machine Image 2

Core Abstract: The Fully Automatic Rotary Cup / Coffee Capsule Filling & Sealing Machine is an advanced industrial rotary packaging system specifically engineered for coffee roasteries, dairy processing plants, central kitchens, and food packaging enterprises. It is best suited for precision packaging of coffee capsules (K-cup/Nespresso), yogurt, beverages, sauces, powders, and teas. Featuring custom precision molds, versatile sealing choices including pre-cut lids and film reels, and scalable configurations like the CF-1 single station or CF-2 double station, this equipment delivers high-efficiency automated production, optional nitrogen flushing for prolonged shelf life, and robust multi-material compatibility.

I. Product Overview

  • Product Category: Industrial-grade fully automatic rotary filling and sealing equipment (Rotary Automatic Cup Filling & Sealing Machine).
  • Application Scenarios: Widely applicable for coffee capsules (K-cup/Nespresso), yogurt, juice, beverages, sauces (such as hummus), seasoning powders, tea leaves, and various granular foods. It serves as an ideal production line core for coffee roasteries, dairy processing plants, central kitchens, and food packaging enterprises.
  • Core Functions: Utilizes a high-precision rotary indexing table, integrating automatic cup dropping, UV sterilization, precise volumetric filling, automatic lid placement/film sealing, constant-temperature heat sealing, and automatic finished product ejection. Supports deep customization tailored to specific material characteristics and container cup types.

II. Core Advantages

  1. Deep Mold Customization: Every machine's molds are precisely built according to the actual cup dimensions provided by the client, ensuring a perfect fit for filling and sealing processes to seamlessly integrate with your existing packaging containers.
  2. Flexible Sealing Solutions: Supports automatic pre-cut lid placement and sealing, or film reel automatic stretching, cutting, and sealing. The film reel option can be equipped with a ribbon coding machine for online printing of production dates, batch numbers, or codes.
  3. Flexible Capacity Options: CF-1 adopts single-station filling, suitable for R&D and small-batch production; CF-2 adopts double-station filling, doubling capacity to meet scaled mass production.
  4. Optional Functional Configurations:
    • Safety Protective Cover: Fully enclosed dust/safety guard to ensure a clean production environment and operator safety.
    • Nitrogen Flushing Preservation Function: Specially designed for oxygen-sensitive products like coffee, injecting nitrogen after filling to significantly extend product shelf life.
  5. Multi-Material Compatibility: Easily adapts to liquids, powders, granules, and other forms by changing the metering filling system (piston pump/auger filler/measuring cup filler).

III. Technical Specifications Table

Parameter Name CF-1 (Single-Cup Model) CF-2 (Double-Cup Model)
Packaging Speed 15–25 cups/min 30–50 cups/min
Filling Volume Range Customized to client requirements Customized to client requirements
Sealing Method Pre-cut lid or film reel (optional) Pre-cut lid or film reel (optional)
Container Compatibility Molds customized to client cup size Molds customized to client cup size
Working Air Pressure 0.6–0.8 MPa 0.6–0.8 MPa
Rated Power 1.5 kW 2.5 kW
Machine Weight Approx. 300 kg Approx. 350 kg
Overall Dimensions 950 × 950 × 1600 mm 950 × 950 × 1600 mm

IV. Sales Suggestions & Frequently Asked Questions (FAQ)

Sales Suggestions

  • Requirement Confirmation: During communication, key points to confirm: 1. Specific cup dimensions; 2. Whether nitrogen flushing preservation is required; 3. Preference for pre-cut lids or film reels; 4. Whether online date printing is needed.
  • Value-Added Upgrades: For clients with high food safety requirements, strongly recommend adding the safety protective cover and UV sterilization module.

Frequently Asked Questions (FAQ)

  • Q: How do you ensure the molds completely match my current cups?
    • A: We require clients to send sample cups to us, and the molds are customized 1:1 based on the sample cups to ensure a perfect seal.
  • Q: If I choose film reels, can I print dates during production?
    • A: Yes, we can install a ribbon coding machine above the sealing station to complete date and code printing simultaneously with sealing.

V. Media & Material Library

VI. Workflow

  1. Automatic Cup Dropping: Cups are stacked and loaded into the machine, which automatically places them into the custom mold stations.
  2. (Optional) Sterilization & Nitrogen Flushing: UV disinfection inside the cup, with nitrogen protection performed before/after filling.
  3. Precise Filling: Depending on material characteristics, the metering device accurately injects the product into the cup.
  4. Lid Placement & Coding: Automatically picks pre-cut lids or pulls film reels; if film reels are chosen, ribbon date printing is performed simultaneously.
  5. Constant-Temperature Sealing: Heating plates press down to complete a smooth, tight heat seal on the cup rim.
  6. Automatic Ejection: Finished products are automatically ejected and conveyed to the collection area for the next processing stage.

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