DSJ-8C Visual Imaging Counting Machine
The DSJ-8C Visual Imaging Counting Machine is a new generation of fully automatic, high-speed granule counting and bottling equipment based on high-definition CCD vision technology and advanced image algorithms. It is highly suitable for the pharmaceutical manufacturing, health food, and high-end dietary supplement industries, specifically designed for ultra-high-precision, non-destructive counting of various tablets, pills, hard/soft capsules, and irregular solid granules. Its core advantage lies in breaking through the limitations of traditional infrared sensors by utilizing dynamic area array scanning with a pixel precision of up to 0.12mm, enabling it to accurately identify and reject overlapping double tablets and tiny fragments. With a maximum counting speed of up to 4000 pieces/minute, the machine comes standard with a fully automatic fill-light and anti-dust system, full-process image traceability, and a tool-less quick disassembly design, making it the pinnacle core equipment for building a digitized, high-standard GMP packaging assembly line.
I. Product Overview & Core Advantages
The DSJ-8C completely overturns the technical bottlenecks of traditional infrared photoelectric counting machines. It adopts industrial-grade CCD camera backlight imaging technology, endowing the machine with "true vision" to achieve 3D contour analysis and ultra-high-precision counting of pills. Its core performance features include:
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Ultra-High Resolution & Precise Rejection: Each channel possesses approximately 250 imaging detection points (compared to only 10-15 in traditional infrared), achieving a detection accuracy of 0.12mm. By calculating the projected area of the falling pills, its precision in identifying "overlapping double tablets" is over 10 times that of infrared sensors, and it can accurately reject tiny fragments as small as one-third the size of a whole pill.
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Intelligent Anti-Dust & Automatic Fill Light: It adopts self-developed, high-brightness backlight imaging technology. The system program can automatically and dynamically increase the light source brightness as dust accumulates. Furthermore, the CCD camera is physically located away from the dust generation area, fundamentally solving the problem of inaccurate counting in high-dust environments.
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Full-Process Image Traceability & Smart IoT: Built with a quad-core processor and a 32G memory card high-speed recording system, coupled with a precise clock, it can store the historical projection image data of pills from the past year. The machine supports WIFI hotspot connections, enabling remote online upgrades and fault diagnosis for the HMI software, CCD sensors, and main control board.
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Minimalist Operation & Humanized Design: The powerful Windows-based Human-Machine Interface (HMI) not only displays real-time camera imaging but also embeds complete video tutorials for installation and debugging. The equipment features an electric lifting function, dual-axis cylinder control for bottle in/out, a recovery trough for dropped materials, and a fully modular tool-less disassembly design, making maintenance extremely convenient.
II. Core Technical Parameter Selection Table
Based on the operational requirements of high-definition visual inspection and high-speed assembly lines, the core physical and operational parameters of the DSJ-8C are as follows:
| Technical Parameter | Specifications |
|---|---|
| Model | DSJ-8C Visual Imaging Counting Machine |
| Vibration Tracks | 8 lanes (Single discharge nozzle) |
| Max. Speed | 4000 pcs/min (Depending on pill size and packaging specs) |
| Filling Range | 1 ~ 9999 pcs (Freely adjustable) |
| Drug Specs | Thickness: 2~10mm, Dia: 3~20mm, Length: 3~30mm (Tablets, pills, soft/hard capsules, etc.) |
| Bottle Dimensions | Diameter: 20 ~ 200 mm / Height: 40 ~ 240 mm |
| Power Supply | AC 220V 50/60HZ |
| Power | 1.2 KW |
| Air Pressure | 0.6 Mpa |
| Air Consumption | Approx. 200 L/min (Clean air) |
| Hopper Volume | 70 L |
| Machine Dimension | L 1700 × W 1640 × H 1770 mm |
| Weight | 700 KG |
III. Packaging & Shipping Information
For high-end automated pharmaceutical equipment equipped with precision optical cameras and industrial PCs, we provide the industry's highest standard of protection during the factory dispatch and logistics stages:
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MOQ & Fully Enclosed Shockproof Packaging: The minimum order quantity (MOQ) is 1 unit. Given that the machine weighs 700KG and contains high-precision CCD cameras and miniature pneumatic rejection mechanisms, the entire machine will undergo vacuum moisture-proofing and multi-level shock absorption treatment before leaving the factory. It will be packaged in a heavy-duty, fully enclosed fumigation-free wooden case that meets international export standards, ensuring absolute safety during global sea and land transportation.
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Customized Testing & Delivery: After order confirmation, it is strongly recommended that customers provide actual production samples of various irregular pills, capsules, and empty bottles. Before dispatch, our quality inspection engineers will build an exclusive product projection database for you through the vision system and conduct multiple rounds of simulated testing with materials.
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After-Sales Warranty Policy: A one-year warranty service is provided for the entire machine and the core CCD visual inspection system. Leveraging the machine's WIFI remote networking function, our engineers can provide remote parameter adjustments and system upgrades for you at any time. A lifetime supply of spare parts and online technical support is available outside the warranty period.
IV. Frequently Asked Questions (FAQ)
Q: What is the biggest difference between a visual imaging counting machine and a traditional infrared photoelectric counting machine? A: Traditional infrared photoelectric sensors only have 10-15 detection points per channel and can only "see" whether something drops or not; whereas the CCD vision system of the DSJ-8C has 250 imaging points per channel with an accuracy of 0.12mm. It can "clearly see" the projected shape and area of the falling pills in real-time just like a human eye. Therefore, it can extremely accurately identify overlapping double tablets or fragments that are only one-third the size and automatically reject them.
Q: When producing Chinese medicine tablets that easily generate dust, will the dust block the lens and cause inaccurate counting? A: No. To address the high-dust issue, we adopted two core technologies: first, the physical location of the CCD camera is kept away from the dust generation area; second, the machine is equipped with an automatic fill-light algorithm. As dust in the pill dropping channel increases, the system automatically increases the brightness of the backlight to penetrate the dust, ensuring the imaging is always clear and completely solving the problem of dust interference.
Q: The vision system sounds very complex. Will it be difficult for workers to operate and debug on a daily basis? A: Operation is extremely simple. The system software runs on a universal Windows platform, offering an intuitive interface and built-in complete video operation tutorials. Whether it's adjusting the electric lift, changing bottle types, or handling alarm faults, there are detailed graphic and video guides on the screen. Additionally, as long as the machine is connected to a WIFI hotspot, our factory technicians can remotely help you upgrade or diagnose parameters.
V. Media & Materials
https://youtu.be/NkQwgsNXv-Q?si=QPgDBOW4e2V6P8Ut