TD-1575 Automatic Toilet Paper Rewinding Production Line
Core Abstract: The TD-1575 Automatic Toilet Paper Rewinding Production Line is an advanced, high-efficiency system designed for rewinding, perforating, embossing, and glue-sealing jumbo paper rolls into finished toilet paper rolls. Ideal for household paper processing plants and cross-border paper product suppliers, it features a smart PLC touch screen system, core/coreless production modes, tension-optimized rewinding technology, and a stable output speed of 150-280 m/min, providing a reliable, cost-effective solution for automated tissue production.
I. Product Overview
| Item | Details |
|---|---|
| Product Name | Automatic Toilet Paper Rewinding Production Line |
| Model | TD-1575 |
| Purpose | Rewinds, perforates, embosses, and glue-seals jumbo parent rolls into finished toilet paper rolls; compatible with cutting and packaging machines to form a complete production line |
| Applicable Products | Cored & coreless toilet paper rolls, household bathroom tissue, hotel & commercial rolls |
| Operation Mode | PLC programmable control system, touch screen human-machine interface |
| Applicable Industries | Tissue processing plants, paper product manufacturers, foreign trade paper mills, cross-border e-commerce paper suppliers |
II. Core Advantages
- PLC Smart Programmable Control System: Equipped with an upgradeable computer programming system, variable frequency speed regulation, and automatic electronic braking. Features full-process touch screen parameter settings and automatic fault alerts for low operational thresholds.
- Coreless Rewinding Molding Technology: Utilizes air-column molding technology for fast rewinding and compact, aesthetic roll formation. Supports both cored and coreless production modes to adapt to diverse product lines.
- New Tail-Gliding & Edge-Trimming Process: Automatically completes edge trimming, gluing, and sealing simultaneously. Leaves a 10-15mm paper tail on the finished product for easy tearing, reducing raw material waste and lowering production costs.
- Tight-to-Loose Rewinding Logic: Implements a progressive tension logic (tight to loose during rewinding) to prevent core loosening or unwinding during long-term storage, ensuring superior product storage stability.
- Paper Break Automatic Stop Protection: Real-time paper monitoring automatically halts the equipment upon paper breakage, minimizing material waste and ensuring high-speed operational stability.
- High-Precision Perforation and Embossing: Features a spiral perforation blade with low noise and adjustable perforation pitch, paired with a steel-to-wool embossing roller for clear, three-dimensional patterns (optional scent-adding device available).
- Pneumatic Feeding & Tension Adjustment: Three-layer synchronous paper-feeding frame with pneumatic jumbo roll lifting. Each paper layer features independent tension adjustment and inching threading modes for simple, safe roll changes.
III. Technical Parameters
| Parameter Name | Specification Value |
|---|---|
| Model | TD-1575 |
| Finished Product Type | Cored / Coreless toilet paper rolls |
| Raw Paper GSM | 12‑40 g/m² |
| Max. Parent Roll Width | 1800 mm |
| Parent Roll Diameter | 1200 mm |
| Parent Roll Core Diameter | 76 mm |
| Finished Roll Outer Diameter | 50‑180 mm |
| Finished Roll Core Diameter | 30‑55 mm |
| Perforation Pitch | Adjustable 80‑220mm / 150‑300mm |
| Embossing Method | Steel‑to‑Wool roller embossing |
| Scent-adding Device | Optional |
| Control Mode | PLC + Touch Screen HMI (Upgradeable system) |
| Production Speed | 150‑280 m/min |
| Total Power | 4 KW |
| Voltage | 3 Phase 380V, 50HZ |
| Required Air Pressure | 0.5 Mpa |
| Machine Dimensions | 6500 * 3400 * 1800 mm |
| Machine Weight | 500 KG |
| Standard Spare Parts | 2 Perforation blades, 1 Round cutting blade |
Optional Matching Equipment - TD‑BSP01 Log Saw Cutter: Cutting speed 50‑100 cuts/min, servo PLC control - TD‑JZ Automatic Toilet Paper Packaging Machine: Capacity 15‑20 packs/min, power 2KW
IV. Operation Process
- Power & Air Supply: Connect 3-phase 380V power supply and external air compressor, ensuring stable air pressure at 0.5Mpa.
- Material Loading & Paper Threading: Use the pneumatic mechanism to load jumbo parent rolls onto the rear frame, complete paper threading, and configure tension parameters for each layer.
- Parameter Setting: Enter target finished roll diameter, perforation pitch, production speed, and cored/coreless mode on the touch screen; configure embossing and gluing settings.
- Automatic Rewinding Production: The equipment automatically rewinds, perforates, and embosses. Upon reaching the target diameter, it automatically trims edges, glues, seals tails, and discharges the finished roll before resetting for the next cycle.
- Post-Processing: Transfer output logs to the log saw cutter for single-roll slicing, then feed them into the automatic packaging machine for final packaging and warehousing.
V. Sales Suggestions & FAQ
Sales Suggestions
- Highlight Cost Reduction & Product Quality: Target small and medium-sized tissue factories by emphasizing zero-waste tail gluing and anti-loosening rewinding logic, minimizing raw material waste and maximizing shelf appeal.
- Emphasize Automation & Labor Savings: Contrast with traditional basic rewinders by highlighting full PLC automation and paper-break protection to reduce manual attendance and labor costs. Offer complete line solutions (Rewinder + Log Cutter + Packer).
- Target Foreign Trade Customers: Emphasize multi-spec switching (cored/coreless) and customizable perforation/embossing styles to suit diverse international market standards.
Frequently Asked Questions
Q1: Can the machine start production immediately upon plugging in? A1: No. This is a pneumatically assisted device; customers must supply their own air compressor ensuring 0.5Mpa air pressure, along with jumbo parent rolls.
Q2: Can the machine produce coreless toilet rolls? A2: Yes, it features a built-in coreless rewinding system that allows switching between cored and coreless modes directly on the touch screen without extra modifications.
Q3: Is the perforation pitch adjustable? A3: Yes, the perforation pitch is adjustable within 80‑220mm and 150‑300mm ranges via simple touch-screen parameter adjustments to suit various roll specifications.
Q4: What other equipment is needed for a complete production line? A4: The TD-1575 is the rewinding host that outputs large logs. To get individual rolls, pair it with the TD-BSP01 Log Saw Cutter; to automate packaging, add the TD-JZ Automatic Packaging Machine.
VI. Media & Materials
- 📽️ Operation Video: https://youtu.be/aRnJpZ_6VGQ?si=AHPAnjG4jwXhj4bM
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