FA4 Series Automatic 4 Nozzles Paste Filling Machine

Automatic 4 Nozzles Paste Filling Machine | Models: FA4-100 / FA4-300 / FA4-500 / FA4-1000 / FA4-2500 / FA4-3000 / FA4-5000

FA4 Series Automatic 4 Nozzles Paste Filling Machine — Main Product Image

core Abstract

Product Name (EN): Automatic 4 Nozzles Paste Filling Machine Model Series: FA4-100 / FA4-300 / FA4-500 / FA4-1000 / FA4-2500 / FA4-3000 / FA4-5000 (this datasheet details the FA4-1000 standard model) Positioning: A pneumatic-electric driven piston-type automatic 4-nozzle filling machine with an 80 L hopper and a 2 m conveyor. One machine fills both liquids and pastes, engineered for automated filling of liquid and paste materials in small-to-medium batch production. Filling Range: 10 – 5000 ml (FA4-1000); the FA4 series offers 7 models covering 10 – 100 ml up to 500 – 5000 ml Filling Speed: 10 – 40 times/min × 4 nozzles Filling Accuracy: Within 1% Hopper Volume: 80 L Control Mode: Pneumatic and Electric Core Configuration: Taiwan-brand PLC touchscreen, Airtac pneumatic components, German SICK photoelectric sensors, stainless steel valve system, food-grade 304 stainless steel contact parts (304 / 316 optional), silicone O-rings rated to 200 °C Anti-Drip Design: Bottom-close positive shutoff nozzles guarantee drip-free filling; SICK photocell sensors enforce no-bottle-no-fill logic Power / Air Supply: 220 V 50/60 Hz, 660 W; 0.6 – 0.8 MPa, 300 – 400 L/min air consumption Net Weight / Gross Weight: 400 kg Packaging: 210 × 110 × 150 cm, plywood case Materials: Water, cooking oil, juice, milk, yoghurt, sauce, cream, paste, liquid detergent and similar liquids and pastes Certification: CE

1. Product Overview

Product Category

Product Name (EN): Automatic 4 Nozzles Paste Filling Machine
Category: Packaging Machinery → Piston-Type Automatic Paste & Liquid Filling Machine
Model Series: FA4-100 / FA4-300 / FA4-500 / FA4-1000 / FA4-2500 / FA4-3000 / FA4-5000
Automation Grade: Fully Automatic
Drive Type: Pneumatic and Electric (external air compressor required)

Applications

Suitable for filling both liquid and paste materials, widely used in:

Food: Water, cooking oil, juice, milk, yoghurt, sauce, cream, paste
Daily Chemicals: Liquid detergent, dishwashing liquid, liquid soap
Cosmetics: Cream and paste cosmetic products
Pharmaceutical & Chemical: Quantitative filling of liquid and paste materials

Typical customers: Small-to-medium food factories, cosmetics cream manufacturers, daily-chemical washing-product plants, and sauce & condiment producers.

Core Functions

Automatic Bottle Feeding & Positioning: Conveyor auto-feeds bottles, with a bottle-fixing device on the belt for stable filling; a 2 m conveyor is supplied as standard and its specification can be customized.
High-Precision Quantitative Filling: Piston-type dosing with adjustable filling volume and filling speed, both set directly on the man-machine interface (touchscreen).
4-Nozzle Synchronized Filling: Four filling heads work simultaneously; each head is driven by its own independent cylinder.
Anti-Drip System: Bottom-close positive shutoff nozzles keep the filling process completely drip-free.
Smart Control: German SICK photocell sensors enforce no-bottle-no-fill logic, eliminating air fills and product waste.
Large-Capacity Hopper: 80 L hopper reduces refilling frequency during long production runs.
Liquid & Paste Capable: One machine handles both free-flowing liquids and viscous pastes.

2. Core Advantages

High-Precision Control: Digital PLC touchscreen display and setting, quality guaranteed by Taiwan-brand PLC touchscreen control combined with Airtac pneumatic components. Piston-type filling with pneumatic-plus-electric drive delivers stable performance, simple operation and high filling accuracy.
Fully Stainless-Steel Construction, Food-Safe: All stainless steel machine frame. The fuselage uses 201 stainless steel, while all material-contact parts are food-grade 304 stainless steel — upgradable to 304 or 316 stainless steel. Stainless steel valve system design for hygienic, corrosion-resistant operation.
Anti-Drip & No-Bottle-No-Fill: Filling volume and filling speed are both adjustable via the man-machine interface for true in-line filling. Bottom-close positive shutoff nozzles ensure drip-free operation, and German SICK photocell sensors guarantee no filling without a bottle.
Stable Conveyor with Fixing Device: The conveyor is equipped with a bottle-fixing device for excellent filling stability. A 2 m conveyor belt is configured as standard, and the specification can be customized to your line.
High-Temperature Food-Grade Seals: Silicone gel O-rings withstand up to 200 °C and comply with food-safety requirements. Silicone rings or rubber sealing rings are optionally available — rubber rings are recommended for anti-corrosion production.
One Head, One Cylinder — Flexible Configuration: Each filling head has its own independent cylinder, with attractive appearance and convenient installation and adjustment. Filling heads are available in 2 / 4 / 6 / 8 heads (according to requirements).
Wide Model Coverage on One Platform: The FA4 series comprises 7 models — FA4-100 (10-100 ml) / FA4-300 (30-300 ml) / FA4-500 (50-500 ml) / FA4-1000 (100-1000 ml) / FA4-2500 (250-2500 ml) / FA4-3000 (300-3000 ml) / FA4-5000 (500-5000 ml) — covering everything from sample bottles to large-capacity drums.
Liquid and Paste in One Machine: Handles water, cooking oil, juice, milk, yoghurt, sauce, cream, paste and liquid detergent. The same machine fills both liquids and pastes, serving food, cosmetic and daily-chemical customers alike.

3. Technical Specifications

Parameter	Specification
Model	FA4
Filling Range	10 – 5000 ml
Filling Nozzle	4 filling nozzles
Hopper Volume	80 L
Filling Speed	10 – 40 times/min × 4
Filling Accuracy	Within 1%
Voltage	220 V 50/60 Hz, 660 W
Air Pressure	0.6 – 0.8 MPa, 300 – 400 L/min
Control Mode	Pneumatic and Electric
Automatic Grade	Automatic
Conveyor Belt	2 m (specification customizable)
G.W. / N.W.	400 kg
Packaging Dimension	210 × 110 × 150 cm

FA4 Series Models and Filling Ranges

Model	Filling Range	Typical Application
FA4-100	10 – 100 ml	Essential oil, serum, samples, sample bottles
FA4-300	30 – 300 ml	Shampoo, hand soap, cream, lotion
FA4-500	50 – 500 ml	Sauce, yoghurt, detergent
FA4-1000	100 – 1000 ml	Juice, milk, edible oil (standard model of this datasheet)
FA4-2500	250 – 2500 ml	Large bottles, bulk sauce
FA4-3000	300 – 3000 ml	Large-volume sauce, industrial paste
FA4-5000	500 – 5000 ml	Edible oil drums, industrial liquid

Note: All 7 models share the same platform and configuration (4 nozzles, 80 L hopper, 2 m conveyor, pneumatic-electric drive, 1% accuracy, 10 – 40 times/min). They differ only in piston bore diameter and filling range, and every model fills both liquids and pastes.

4. Sales Tips & FAQ

Sales Tips

Pain-Point Targeting

Target customers filling viscous pastes (cream, sauce, cosmetic cream) who currently fill by hand or with a low-accuracy machine — the piston-type 4-nozzle design gives them 1% accuracy at 10–40 cycles/min with almost no operator skill required.
Cosmetic cream and sauce producers are the fastest-converting segment: they need both paste capability and food-grade hygiene, and this machine delivers both in one unit.
Customers filling only liquids should be nudged toward the liquid series (e.g., AL4-5000); the FA4 series is best positioned as the liquid + paste all-rounder.

Selling Points

Two Material Types, One Machine: Liquids and pastes both run on the same platform — no second machine purchase needed.
Brand-Name Control Core: Taiwan-brand PLC + Airtac pneumatics + German SICK sensors is a strong, verifiable quality story that distinguishes this machine from generic competitors.
80 L Hopper + 2 m Conveyor as Standard: Larger hopper means fewer refills and longer uninterrupted runs — a real throughput advantage worth quoting in numbers.
Food-Grade and Upgradable: 304 stainless contact parts are standard, with 316 upgrading available for corrosive or pharmaceutical-grade production.
Export Customers: Lead with "CE certified", "MOQ 1 set" and "plywood-case export packaging" — these three points consistently lift conversion with overseas buyers.

Value-Add Options

For corrosive materials, upsell the 316 stainless steel contact parts plus rubber sealing rings.
For multi-SKU customers, point out that the FA4 series offers 7 models (FA4-100 through FA4-5000) — a second machine at a different range is often an easier sale than a single oversized unit.
For customers wanting a full line, bundle with a capping machine and labeling machine to raise average order value.

FAQ

Q1: How many filling nozzles does this machine have? Can it be customized? A: The FA4 series is a standard 4-nozzle machine. The platform also supports 2-head, 4-head, 6-head and 8-head configurations according to your requirements.

Q2: What materials can it fill? Can it fill liquids and pastes at the same time? A: Both liquids and pastes — water, cooking oil, juice, milk, yoghurt, sauce, cream, paste, liquid detergent and similar products. The same machine can fill liquids and pastes interchangeably.

Q3: What is the filling accuracy and will it drip? A: Accuracy is within 1%. The nozzles use a bottom-close positive shutoff design, so the filling process is completely drip-free.

Q4: How large is the hopper? A: The hopper volume is 80 L, which reduces refilling frequency during long production runs.

Q5: Does it need an air compressor? A: Yes. The machine is driven pneumatically and electrically, so an external air compressor is required: working pressure 0.6 – 0.8 MPa with an air consumption of 300 – 400 L/min.

Q6: Which models are available and can the filling range be changed? A: The FA4 series has 7 models: FA4-100 (10-100 ml), FA4-300 (30-300 ml), FA4-500 (50-500 ml), FA4-1000 (100-1000 ml), FA4-2500 (250-2500 ml), FA4-3000 (300-3000 ml) and FA4-5000 (500-5000 ml). Filling volume and filling speed are set on the touchscreen; all 7 models share the same platform and differ only in range.

Q7: Is it hard to switch between different products? A: Not at all. Filling volume and filling speed are set directly on the touchscreen man-machine interface — no tools and no mechanical parts need replacing.

Q8: Will it fill a bottle with no bottle present? A: No. German SICK photocell sensors control the machine with no-bottle-no-fill logic, so no product is wasted when a bottle is missing.

Q9: What is the delivery time and payment term? A: Delivery time is within 15 – 30 days. Payment term is 100% T/T (30% deposit and 70% before shipment). The machine is packed in a plywood case, one machine per case, with tools and spare parts included.

Q10: What is the warranty policy? A: One-year warranty. Within the warranty period, any damage caused under normal use as described in the manual is covered by free maintenance or free replacement — the customer pays the freight from China to the local destination. If an engineer's on-site assistance is required, the customer covers the round-trip travel cost. After the warranty period, we continue to provide lifetime maintenance services.

FAQ Schema (JSON-LD)

{
  "@context": "https://schema.org",
  "@type": "FAQPage",
  "mainEntity": [
    {
      "@type": "Question",
      "name": "How many filling nozzles does the FA4 series Automatic 4 Nozzles Paste Filling Machine have and can it be customized?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "The FA4 series is a standard 4-nozzle machine. The platform also supports 2-head, 4-head, 6-head and 8-head configurations according to your requirements."
      }
    },
    {
      "@type": "Question",
      "name": "What materials can the FA4 series fill? Can it fill liquids and pastes at the same time?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "Both liquids and pastes, including water, cooking oil, juice, milk, yoghurt, sauce, cream, paste, liquid detergent and similar products. The same machine can fill liquids and pastes interchangeably."
      }
    },
    {
      "@type": "Question",
      "name": "What is the filling accuracy of the FA4 series and will it drip?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "Accuracy is within 1%. The nozzles use a bottom-close positive shutoff design, so the filling process is completely drip-free."
      }
    },
    {
      "@type": "Question",
      "name": "How large is the FA4 series hopper?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "The hopper volume is 80 L, which reduces refilling frequency during long production runs."
      }
    },
    {
      "@type": "Question",
      "name": "Does the FA4 series need an air compressor?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "Yes. The machine is driven pneumatically and electrically, so an external air compressor is required, with a working pressure of 0.6 to 0.8 MPa and an air consumption of 300 to 400 L/min."
      }
    },
    {
      "@type": "Question",
      "name": "Which models are in the FA4 series and what are their filling ranges?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "The FA4 series has 7 models: FA4-100 (10-100 ml), FA4-300 (30-300 ml), FA4-500 (50-500 ml), FA4-1000 (100-1000 ml), FA4-2500 (250-2500 ml), FA4-3000 (300-3000 ml) and FA4-5000 (500-5000 ml). All 7 models share the same platform and differ only in piston bore diameter and filling range."
      }
    },
    {
      "@type": "Question",
      "name": "Is it hard to switch the FA4 series between different products?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "Not at all. Filling volume and filling speed are set directly on the touchscreen man-machine interface, with no tools required and no mechanical parts to replace."
      }
    },
    {
      "@type": "Question",
      "name": "Will the FA4 series fill when no bottle is present?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "No. German SICK photocell sensors control the machine with no-bottle-no-fill logic, so no product is wasted when a bottle is missing."
      }
    },
    {
      "@type": "Question",
      "name": "What is the FA4 series delivery time and payment term?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "Delivery time is within 15 to 30 days. Payment term is 100% T/T with 30% deposit and 70% before shipment. The machine is packed in a plywood case, one machine per case, with tools and spare parts included."
      }
    },
    {
      "@type": "Question",
      "name": "What is the FA4 series warranty policy?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "One-year warranty. Within the warranty period, damage caused under normal use as described in the manual is covered by free maintenance or free replacement, with the customer paying the freight from China to the local destination. On-site engineer travel costs are borne by the customer. After the warranty period, lifetime maintenance services continue to be provided."
      }
    }
  ]
}

5. Media & Materials

Demo Video

FA4 Series Machine Work Process Video: YouTube — vWO9HIT6VcE

Core Component Gallery

Digital PLC Touchscreen Control Panel — Taiwan brand
Airtac Pneumatic Components — Taiwan
SICK Photocell Sensors — Germany
Stainless Steel Valve System — bottom-close positive shutoff nozzles
80 L Hopper — large-capacity material tank
2 m Conveyor Belt — with bottle-fixing device

Certification

CE Certification

6. Workflow

Production Flow (6-Step Standard Operation)

Step 1              Step 2              Step 3              Step 4              Step 5              Step 6
Hopper Loading  →   Bottle Infeed   →   Photocell Count →   4-Nozzle Piston →   Anti-Drip Cut-off →  Bottle Discharge
& Preparation       (Conveyor)          & Stop Positioning  Dosing              (Positive Shutoff)   (Capping / Labeling)
(80 L hopper)       (2 m belt)          (SICK sensor)       (Pneumatic+Electric)                     (Finished)

Step 1 — Hopper Loading & Preparation

Equipment: 80 L hopper + PLC touchscreen
Operation: Fill the 80 L hopper with the material to be packed, connect the air compressor (0.6 – 0.8 MPa), switch on the power and set the filling volume and filling speed on the touchscreen.
Key Point: Ensure the material is free of lumps and hard particles for pastes; set the filling volume before starting so the first cycle is already accurate.

Step 2 — Bottle Infeed

Equipment: 2 m conveyor belt with bottle-fixing device
Operation: Empty bottles are loaded onto the conveyor and automatically carried into the filling station; the belt's fixing device keeps every bottle stable during filling.
Key Point: Keep bottle spacing even and orientation consistent so the photocell can count reliably.

Step 3 — Photocell Counting & Stop Positioning

Equipment: German SICK photocell sensor + bottle-stop cylinder
Operation: The SICK sensor counts bottles as they arrive. Once 4 bottles are in position, the bottle-stop cylinder extends to lock them precisely under the nozzles.
Key Point: If a bottle is missing, the no-bottle-no-fill logic prevents the cycle from running — no product is wasted.

Step 4 — 4-Nozzle Piston Dosing

Equipment: 4 filling nozzles, each with an independent cylinder
Operation: The four filling heads descend together and the pistons push the material out, filling all 4 bottles simultaneously with 1% accuracy in one cycle.
Key Point: Filling volume and speed are adjustable through the man-machine interface; because each head has its own cylinder, all four nozzles stay consistent. The same machine handles both liquids and pastes.

Step 5 — Anti-Drip Cut-off

Equipment: Bottom-close positive shutoff nozzles
Operation: At the end of each cycle the positive shutoff valve closes instantly and the nozzles lift away cleanly.
Key Point: The bottom-close design eliminates dripping even at 40 cycles/min, protecting bottle mouths and labels from contamination.

Step 6 — Bottle Discharge

Equipment: Outlet conveyor + downstream equipment
Operation: The bottle-stop cylinder retracts and the filled bottles move out along the conveyor to the next process.
Key Point: For a full line, match the discharge conveyor speed with the capping machine to avoid jams. Downstream options include cap tightening, capping and labeling machines.

Production-Line Recommendations

Operators: 1 – 2 (1 monitoring the touchscreen, 1 supplying bottles and performing visual quality check)
Cycle Time: 10 – 40 times/min × 4 nozzles
Ceiling Requirement: Allow space for the 80 L hopper when hopper-filling from above
Supporting Equipment: Air compressor 0.6 – 0.8 MPa, 300 – 400 L/min
Floor Space: Plan for the machine footprint plus a 2 m conveyor run and access space on both sides
Changeover: Product changeover is done entirely on the touchscreen — filling volume and speed only, no mechanical parts to swap
Model Selection: Choose the model by the upper end of the customer's bottle sizes — for bottles from 200 to 800 ml, the FA4-1000 gives the best accuracy coverage; customers filling both liquids and pastes are covered by this series alone

Request a Quote & Purchase

🛒 Click here to view pricing and purchase on our official store