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Filling Machine Selection Guide and Product Overview

This document consolidates the product data of the Wenzhou T&D Packing Machinery filling machine series (liquid / paste / powder / granule / aerosol / perfume / stand-up pouch / automatic filling lines), for sales selection, customer Q&A and channel training.


Overview

  • Positioning: A filling machine family built on piston-type volumetric dosing as its core technology, covering every packaging scenario from water-thin liquids to high-viscosity pastes, and from particle-free to fine-powder materials. More than 200 models, positioned along three axes: material form × fill volume × degree of automation.
  • Core technology: Pneumatic piston volumetric filling, fitted with Taiwan Airtac pneumatic components and German SICK photoelectric sensors. All-pneumatic models need no power supply and are inherently explosion-proof.
  • Filling accuracy: Piston type ≤ ±1%; magnetic pump type ≤ ±2%; powder and granule weighing ≤ ±1% (granule weighing ±1–5%).
  • Fill volume coverage: 2.5 ml (smallest hand press) → 5,000 ml (standard models) → 25–50 kg (bulk weighing machines).
  • Automation ladder: Hand press (A03) → semi-automatic pneumatic (F6/FF6 series) → semi-automatic CNC / magnetic pump (GFK-160 / DF-A) → automatic multi-head (A2/A4/A6/A8, FA2/FA4/FA6) → fully automatic complete line (unscrambler + filler + capper + labeler + conveyor).
  • Best-selling models: Horizontal all-pneumatic single-head liquid F6, horizontal all-pneumatic single-head paste FF6, double-head liquid DF6, double-head paste DFF6; automatic liquid A2/A4/A6, automatic paste FA2/FA4/FA6.
  • Material standard: 201 stainless steel body, 304 stainless steel product-contact parts (316 optional), silicone seals (heat resistant to 200 °C) or corrosion-resistant rubber, compliant with food-grade and GMP requirements.
  • Customization: Fill volume band, number of filling heads (1/2/4/6/8), hopper type (standard / agitated / heated & agitated), material (304 / 316 / PTFE piston), nozzle diameter (3–12 mm), bottle type (made to customer sample), conveyor length, voltage (220 V / 110 V) and explosion-proof requirements are all customizable. Lead time for custom machines and complete lines: 30–55 working days.
  • Typical industries served: household and personal care, food, pharmaceuticals, cosmetics, agrochemicals, chemicals, flavors and fragrances, lubricants, aerosols, e-liquid, sauces and condiments.

1. What Is a Filling Machine

1.1 Definition

A filling machine is packaging equipment that dispenses liquids, pastes, powders or granules into bottles, cans, pouches, cups or drums to a preset volume or weight. It is the core station on a filling line: upstream it interfaces with bottle unscrambling and feeding, downstream with capping, labeling, coding and case packing.

In this product range, filling machines are divided into five categories by material form, each with its own dosing principle and model family:

Material form Product name Model family Typical materials
Liquid Liquid filling machine F series (F2/F3/F6), DF series (double head) water, oil, juice, milk, wine, hand sanitizer, disinfectant, liquid medicine
Paste / viscous Paste filling machine FF series (FF2/FF4/FF5/FF6/FF9), DFF series (double head) shampoo, toothpaste, sauce, ketchup, honey, skin cream, nail polish
Powder Powder filling machine PDF / ADF / SDF series milk powder, flour, seasoning powder, detergent powder, medicinal powder, additives
Granule Granule weighing machine GPM / KY series rice, MSG, chicken bouillon, seeds, feed, nuts, hardware parts
Aerosol Aerosol filling machine AF series insecticide spray, hair spray, air freshener, mousse

1.2 Working Principle

1.2.1 Comparison of Five Dosing Methods

Dosing method Principle Accuracy Suitable materials Representative models
Piston volumetric (mainstream) A cylinder drives the piston up and down; the piston chamber creates negative pressure to draw material in, then pushes forward to discharge a metered dose ≤ ±1% liquids and pastes (no particles, or only very fine particles) F6 / FF6 / DF6 / DFF6 / A2 / FA2
Magnetic pump / gear pump dosing Imported inverter plus a high-precision multi-turn potentiometer controls pump speed; dosing by accumulated flow ≤ ±2% (repeatability <0.5%) low-viscosity, corrosion-resistant liquids (acids, alkalis, oils, liquid medicine) DF-A / DF-2A / YT-1
Vacuum suction + level positioning Continuous vacuum fills the bottle; excess material returns automatically to the tank; the nozzle insertion depth determines the final level ≤ ±1% perfume, florida water, foaming liquids (bottle height consistency not required) YT-2 / YT-4 / APF-500
Auger dosing A stepper motor drives an auger of the appropriate size; photoelectric tracking corrects the error ≤ ±1% powders, ultrafine powders, small granules PDF-500 / ADF-500 / SDF-500
Electronic weighing High-precision digital load cell plus three-speed (fast/slow) variable-frequency feed, corrected by real-time weighing ±0.3% (bulk) to ±1–5% (small packs) granules, lumps, materials prone to segregation GPM-2A / GPM-2B / KY-C25KG

1.2.2 Standard Working Flow

Infeed (manual/automatic) → container located (photoelectric/positioning claw) → filling head descends → metered fill → filling head rises
→ outfeed → [automatic line only] cap placement → capping/pressing → labeling → coding → case packing

Semi-automatic models (F6/FF6/DF6/DFF6 and similar): bottles placed by hand, filling triggered by foot pedal or timer; the machine body is split-type and can be mounted on legs or a bench; one operator. Automatic models (A2/A4/A6, FA2/FA4/FA6, AD-5000): PLC touchscreen settings plus conveyor positioning and SICK photoelectric "no bottle, no fill"; multi-head simultaneous filling; connects directly to a complete line.

1.2.3 Key Variables Affecting Fill Quality

  • Fill accuracy depends on: stability of the material feed pressure, filling speed, material viscosity, filling head up/down speed, and the opening and closing speed of the upper and lower valves (spring pressure is adjustable).
  • Filling speed depends on: material viscosity, fill volume, nozzle diameter (larger diameter fills faster), cylinder speed and filling head lift speed.
  • Foaming materials: reduce the discharge speed or use two-stage filling (fast then slow).

1.3 Core Value

Value dimension What it delivers
Accuracy replaces guesswork Piston type ≤ ±1%, replacing manual visual filling; fewer overflows and short-fill complaints, and a direct reduction in material loss
Multiplied throughput Semi-automatic 10–40 cycles/min; automatic 10–40 cycles/min × 2/4/6/8 heads; stand-up pouch 10–30 pouches/min; automatic powder 1,800–4,000 cycles/hour; aerosol 4,000–5,000 cans/day
Compliance and safety 304 stainless steel product-contact parts (316 optional), silicone O-rings (200 °C), GMP compliant; pneumatic construction with no electricity suits explosion-proof applications such as alcohol, fragrance and aerosols
Easy cleaning and maintenance Quick-release nozzles and feed pipes, clamp-type connections between hopper and pump body, bottom shut-off nozzles to prevent dripping — no tools needed for changeover and cleaning
Scalable architecture Start with a single semi-automatic unit and add a conveyor, capper and labeler later to upgrade to a full line, protecting the initial investment
Low entry threshold Hand press A03 from about USD 188, magnetic pump DF-A from about USD 380 — a low-cost entry point for small-batch and trial-production customers

1.4 Industries and Typical Materials

Industry Typical materials filled Recommended model family
Household and personal care hand sanitizer, disinfectant gel, laundry detergent, dish soap, body wash, shampoo FF6 / DFF6 / FA4 / DF8 (pouch)
Cosmetics skin cream, lotion, essence, nail polish, lipstick liquid FF6 / A03 (small dose) / FF6B (agitated)
Food and condiments ketchup, chili sauce, sesame paste, honey, jam, cooking oil, soy sauce, vinegar FF6 / DFF6 / FF6C (heated) / stand-up pouch machine
Food and beverage mineral water, juice, milk, yogurt, liquor, oral liquid F6 / DF6 / A2 / A4 / A6
Pharmaceuticals and health products liquid medicine, oral liquid, gel, ointment F3 / FF6 (316) / A2-1000 (aluminum cap line)
Agrochemicals and chemicals acids, alkalis, corrosive liquids, lubricants, solvents DF-A / DF-2A (magnetic pump) / F6 (explosion-proof)
Flavors, fragrance and perfume perfume, florida water, fragrance YT-2 / YT-4 / APF-500
Aerosol insecticide, hair spray, air freshener, industrial spray AF3-1600A
E-cigarette e-liquid (low viscosity, explosion-proof requirement) e-liquid filling line (B-EL-C-L-50)
Powder and granule milk powder, flour, seasoning powder, MSG, rice, feed, seeds PDF-500 / ADF-500 / GPM-2A / KY-C25KG
Sauces and pouches detergent pouches, jelly, sauce stand-up pouches F8 / DF8 / AF8-1000 / TD-1A / LGD02 / LGD20

2. Core Model Comparison and Selection Tables

2.1 Model Naming Rules

Reading the model code answers 80% of the selection question:

Position Meaning Example
Prefix F Liquid filling machine F6-500
Prefix FF Paste / viscous filling machine FF6-500
Prefix D Double head; placed before F/FF DF6-500 (double-head liquid), DFF6-500 (double-head paste)
Prefix A / FA Automatic; A = liquid, FA = paste A4-1000 (4-head automatic liquid), FA2-500 (2-head automatic paste)
Platform digit 2/3/4/5/6/9 Structure platform: 2 = basic, 3 = with stand, 4 = vertical pneumatic, 5 = vertical electric, 6 = horizontal all-pneumatic (mainstay), 9 = movable filling head FF4 (vertical pneumatic paste), FF5 (vertical electric paste), FF6 (horizontal all-pneumatic paste), FF9 (movable-head paste)
Suffix number -100 / -500 / -5000 Fill volume band in ml; the number is the maximum order of magnitude F6-500 = 50–500 ml
Letters B / C Hopper upgrade: B = large agitated hopper, C = heated and agitated hopper FF6B-500, FF6C-300
Letter 8 Dedicated to stand-up and spout pouches F8 / DF8 / DFF8
PDF / ADF / SDF Powder: semi-automatic / automatic / compact PDF-500
GPM / KY Granule weighing: small pack / bulk GPM-2A, KY-C25KG
YT / APF Perfume (level-positioning type) YT-4, APF-500
AF Aerosol AF3-1600A

2.2 Model Family Overview

Model family Structure / drive Heads Automation Fill volume Positioning
A03 / A02 Hand press / pneumatic manual 1 Manual 2.5–50 ml small-dose paste and liquid, trial production, laboratory, no electricity needed
GFK-160 CNC + magnetic self-priming 1 Semi-automatic 2–3,500 ml low-viscosity particle-free liquids, repeatability <0.5%, benchtop
DF-A / DF-2A Magnetic pump 1 / 2 Semi-automatic / CNC 2–3,500 ml oils, acids, alkalis, highly corrosive liquids; can run dry continuously
W-10 Electric self-priming 1 Semi-automatic 100 ml–unlimited unlimited filling without container constraints
F6 / DF6 Horizontal all-pneumatic 1 / 2 Semi-automatic or automatic 5–5,000 ml mainstay liquid machine, hose self-priming, high accuracy, easy to clean
FF6 / DFF6 Horizontal all-pneumatic 1 / 2 Semi-automatic or automatic 5–5,000 ml mainstay paste machine, hopper self-priming, handles both liquid and paste
FF6B / DFF6B Horizontal all-pneumatic + large agitated hopper 1 / 2 Semi-automatic 100–5,000 ml materials that segregate and need agitation
FF6C / DFF6C / FF2-1000C Horizontal all-pneumatic + heated agitated hopper 1 / 2 Semi-automatic 150–5,000 ml high-viscosity materials needing heat retention (honey, wax base, grease)
F3 / FF3 All-pneumatic + stand 1 Semi-automatic or automatic 10–5,000 ml food-grade stand, vertical operation
FF4 Vertical pneumatic 1 Semi-automatic 5–1,000 ml fill volume and speed freely adjustable
FF5 Vertical electric 1 Semi-automatic 5–1,000 ml acid and corrosion resistant, handles both liquid and paste
FF9 Movable filling head 1 Semi-automatic 100–5,000 ml pasty high-viscosity materials; the head moves to align with the container
F8 / DF8 / DFF8 Stand-up pouch all-pneumatic 1 / 2 / 2 Semi-automatic or automatic 10–5,000 ml spout pouches and stand-up pouches, liquid or paste
A2 / A4 / A6 / A8 Automatic multi-head (PLC + conveyor) 2 / 4 / 6 / 8 Automatic 5–5,000 ml bottled liquid mass production
FA2 / FA4 / FA6 Automatic multi-head paste 2 / 4 / 6 Automatic 5–5,000 ml bottled paste mass production
AL4-5000 / AD-5000 Automatic line machine / benchtop 4 / 1 Automatic 5–5,000 ml / 30–5,000 ml core of the production line; interfaces with capping and labeling
AF8-1000 / TD-1A Automatic stand-up pouch 2 / 1 Automatic 100–1,000 ml pouch mass production
LGD02 / LGD20 Benchtop rotary all-in-one (servo rotary pump) 1 / 2 Semi-automatic 30–2,000 g pouch hanging + automatic filling + automatic capping in one unit
PDF-500 / SDF-500 / ADF-500 Auger dosing 1 Semi-automatic / automatic 5–5,000 g powders, ultrafine powders, small granules
GPM-2A / GPM-2B / KY-CO4 Electronic weighing (twin-head / four-bucket) 2 / 4 Semi-automatic 50 g–5,000 g / 0.5–10 kg granule metered packaging
KY-C25KG Weighing + conveying + bag sewing 1 Semi-automatic 25–50 kg bulk granules (woven bags)
YT-2 / YT-4 / APF-500 Vacuum suction + level positioning 2 / 4 / 4 Semi-automatic or automatic 2 ml–unlimited perfume, florida water; not limited by bottle type
AF3-1600A / AF-1600B / AF-1600D Aerosol filling and crimping 4 / 3 / cassette Semi-automatic 20–750 ml aerosol liquid metering and crimping

2.3 Main Semi-Automatic Models: Specifications

2.3.1 F6 — Horizontal All-Pneumatic Single-Head Liquid

Model Fill volume
F6-50 5–50 ml
F6-150 15–150 ml
F6-300 30–300 ml
F6-600 60–600 ml
F6-1200 120–1,200 ml
F6-2600 260–2,600 ml
F6-5000 500–5,000 ml

Common specifications: all-pneumatic drive, no power supply needed (air compressor required); air pressure 0.4–0.6 MPa; air consumption 0.6–1.1 m³/h; speed 10–40 cycles/min; accuracy ≤ ±1%; packing size 101×33×35 cm / 122×40×39 cm; weight 35–80 kg.

2.3.2 DF6 — Horizontal All-Pneumatic Double-Head Liquid

Model Fill volume
DF6-50 5–50 ml
DF6-150 15–150 ml
DF6-300 30–300 ml
DF6-600 60–600 ml
DF6-1200 120–1,200 ml
DF6-2600 260–2,600 ml
DF6-5000 500–5,000 ml

2.3.3 FF6 — Horizontal All-Pneumatic Single-Head Paste

Model Fill volume
FF6-50 5–50 ml
FF6-150 15–150 ml
FF6-300 30–300 ml
FF6-600 60–600 ml
FF6-1200 120–1,200 ml
FF6-2600 260–2,600 ml
FF6-5000 500–5,000 ml

A paste machine can also fill liquids, but a liquid machine cannot fill pastes. High-viscosity materials must use a PTFE piston (about USD 50 each).

2.3.4 DFF6 — Horizontal All-Pneumatic Double-Head Paste (Chengxin platform)

Model Fill volume
DFF6-50 5–50 ml
DFF6-150 15–150 ml
DFF6-300 30–300 ml
DFF6-600 60–600 ml
DFF6-1200 120–1,200 ml
DFF6-2600 260–2,600 ml
DFF6-5000 500–5,000 ml

2.3.5 Vertical Models FF4 (Pneumatic) and FF5 (Electric)

Model Fill volume
-100 5–100 ml
-200 10–200 ml
-300 20–300 ml
-500 50–500 ml
-1000 100–1,000 ml

2.3.6 Small-Dose and Special Liquid Models

Model Suitable materials Automation Fill volume
A03 small-dose liquids and pastes hand press, no electricity 2.5–50 ml
GFK-160 low-viscosity, particle-free liquids CNC semi-automatic 2–3,500 ml
DF-A oils, detergents, acids and alkalis, highly corrosive liquids magnetic pump semi-automatic 2–3,500 ml
DF-2A as above (double head) magnetic pump semi-automatic 2–3,500 ml
W-10 liquids (unlimited volume) electric self-priming 100 ml–unlimited
YT-2 perfume, florida water vacuum suction semi-automatic 2 ml–unlimited
YT-4 perfume, florida water (four heads) vacuum suction semi-automatic 2 ml–unlimited
YT-1 low-viscosity liquids (light-duty magnetic pump) magnetic pump CNC 5–5,000 ml
APF-500 perfume, foaming liquids (four heads) all-pneumatic 2 ml–unlimited

2.4 Automatic Model Selection Table

2.4.1 Automatic Multi-Head Filling Machines (PLC + Conveyor)

Model Heads
A2 (liquid) 2
A4 (liquid) 4
A6 (liquid) 6
FA2 (paste) 2

A8 (8 heads) is quoted per project. Common specifications: air pressure 0.6–0.8 MPa; voltage 220 V 50/60 Hz 660 W; accuracy ≤ ±1%; supplied with a 2 m conveyor (customizable); German SICK photoelectric "no bottle, no fill".

2.4.2 Automatic Line Machines and Benchtop Models

Model Type Fill volume Heads Speed Accuracy
AL4-5000 4-head automatic liquid line machine 5–5,000 ml 4 1–100 cycles/min ≤ ±1%
AD-5000 benchtop automatic paste 30–5,000 ml 1 (expandable to 2/4/6/8) 50 bottles/min ≤ ±1%
AF8-1000 automatic stand-up pouch 100–1,000 ml 2 120 cycles/min ≤ ±1%
TD-1A automatic stand-up pouch 100–1,000 ml 1 800–1,000 pcs/hour ≤ ±1%
LGD02 / LGD20 benchtop rotary fill and cap all-in-one 30–2,000 g 1 / 2 10–30 pouches/min ±1%

2.4.3 Complete Automatic Filling Line Configuration

Item Model Qty Notes
Bottle unscrambler / pusher table Bottle Unscrambler (bottle dia. ≤80 mm) 1 30–200 bottles/min, stepless speed control
4-head automatic filler FA4-1000 (100–1,000 ml) 1 servo and pneumatic integrated
Automatic capper AC1 1 two chucks work simultaneously
Round bottle labeler AL-220 1 accuracy ≥1.0 mm, 40–200 pcs/min
Conveyor 2 m × 15 cm 1 size customizable
Line total 4+ lead time 30–45 working days; payment 60% deposit + 40% before shipment

Optional items (can be added as required):

Optional item Notes
Glass safety guard
Product-contact parts upgraded to 316 stainless steel priced by model
Semi-automatic bottle washer
Bottle unscrambler (80 cm diameter)
PM-168 inkjet coder
Automatic cap sorter and cap placer
Automatic capper DC1

Perfume line example: A4-500 (4 heads, 50–500 ml) + 4-in-1 capper (cap drop – snap-on – outer cap drop – pressing) + conveyor + bottle unscrambler; lead time 45–55 working days.

2.5 Special-Purpose Machines

2.5.1 Powder Filling Machines

Model Fill volume Speed Accuracy Voltage / power Features
SDF-500 5–5,000 g (change auger) 20 cycles/min ≤ ±1% AC 380 V compact semi-automatic, stepper motor with photoelectric correction
PDF-500 5–5,000 g (change auger) 10–60 packs/min ≤ ±1% AC 380 V 900 W best-selling powder machine, photoelectric tracking, 180 kg
ADF-500 5–5,000 g 1,800–4,000 cycles/hour ≤ ±1% AC 380 V 1,200 W automatic, PLC + touchscreen
KY-T01 / KY-DT03 feeder 3 m³/h AC 380 V / 220 V reduces dust and labor intensity; hopper 118/160 L
SYH-50 3D mixer drum 50 L 12 rpm 1.1 kW mixing uniformity 99.9%, filling rate 80%, GMP compliant

Powder machines suit: compound seasoning, salt, MSG, milk powder, instant drink powder, sugar, flour, detergent powder, pesticides, veterinary drugs, feed, enzymes and additives. Can fill pouches, cans and bottles.

2.5.2 Granule Weighing Machines

Model Weighing heads Range Speed Accuracy
GPM-2A twin head 50–5,000 g 700–2,000 bags/hour ±1–5%
GPM-2B twin head 0.5–10 kg
KY-CO4 four-bucket scale per project
KY-C25KG single head + conveyor + bag sewing 25–50 kg 3–4 bags/min ±0.3%

Applications: snack foods, hardware parts, salt, MSG, chicken bouillon, seeds, rice, pesticides, fertilizer, veterinary drugs, feed premix and additives. KY-C25KG uses PP woven bags and requires manual bag placement.

2.5.3 Perfume Filling Machines (Level Positioning)

Model Heads Fill volume Speed Bottle dia. / height
YT-2 2 2 ml–unlimited 10–45 cycles/min dia. ≥4.5 mm, height ≤350 mm
YT-4 4 2 ml–unlimited 10–45 cycles/min dia. 4.5–35 mm, height ≤350 mm
APF-500 4 2 ml–unlimited 10–45 cycles/min dia. 4.5–35 mm, height ≤350 mm

Principle: continuous vacuum suction with automatic return of excess material. The level is set by how deep the nozzle is inserted, so inconsistent container heights still produce the same fill level. All-pneumatic drive makes it ideal for explosion-proof materials. Cannot fill paste.

2.5.4 Aerosol Filling Machines

Model Fill volume Propellant volume Valve size Capacity Can dia. / height
AF3-1600A 20–750 ml 20–450 ml 1″ (25.4 mm) 4,000–5,000 cans/day dia. 35–65 mm / height 80–350 mm

Continuously performs gassing, feeding, filling and crimping; air pressure 0.65–1.0 MPa; accuracy ≤ ±1%; German PTFE seals with a service life of over 5 years; already exported to Europe, America, Africa and Southeast Asia.

2.5.5 Stand-Up Pouch Fill and Cap All-in-One Machines

Model Type Fill volume Speed Power / air pressure
LGD02 (single-head standard) benchtop rotary all-in-one 30–2,000 g 10–30 pouches/min 2 kW / 0.5–0.8 MPa
LGD20 (double-head standard) double-head rotary all-in-one 30–2,000 g depends on volume 3.5 kW / 0.5–0.8 MPa
DF8 series semi-automatic double-head stand-up pouch 5–5,000 ml 10–30 cycles/min all-pneumatic
AF8-1000 / TD-1A automatic stand-up pouch 100–1,000 ml 120 cycles/min / 800–1,000 pcs/hour 220 V

LGD02 sequence: pouch push → pouch blow → filling → cap hanging → cap twisting → finished product outfeed; servo rotary pump dosing; clamp-type connection between tank and filling head; touchscreen with an automatic cleaning button. Suitable for laundry detergent, shampoo, jelly, milk, sesame paste, peanut butter, soybean paste, chili sauce, mustard and BBQ sauce (essentially all sauce types).

2.5.6 Agitated and Heated Models

Model Function Fill volume
FF6B / DFF6B large agitated hopper 100–5,000 ml
FF6C / DFF6C heated and agitated hopper 150–5,000 ml
FF2-1000C heated and agitated hopper 100–1,000 ml
DF8 horizontal agitated pouch model agitated hopper, 80 L U-shaped 5–5,000 ml

2.6 Four-Step Selection Method

Step 1 | Determine the material form
   Pure liquid (water-like / oil-like) ...... F series
   Paste / viscous / sauce .................. FF series (can also fill liquids)
   Powder / ultrafine powder ............... PDF / SDF / ADF
   Granule / lump ........................... GPM / KY
   Aerosol .................................. AF series
   Perfume / foaming ........................ YT / APF

Step 2 | Confirm the fill volume band
   2.5–50 ml → A03
   5–100 / 10–200 / 20–300 ml → -100 / -200 / -300
   50–500 / 100–1,000 ml → -500 / -1,000
   260–2,600 / 500–5,000 ml → -2600 / -5000
   * If the volume span is too wide you must change the machine; each machine has a fixed band

Step 3 | Choose the automation level
   Trial production / small batch / budget-first ...... hand press A03, CNC GFK-160
   Small-to-medium batch, one operator ................ semi-automatic F6 / FF6 / DF6 / DFF6
   Mass production, unmanned operation ................ automatic A2 / A4 / A6 / FA2 / FA4
   Multi-station requirement .......................... complete line (unscrambler + filler + capper + labeler)

Step 4 | Confirm special requirements
   Explosion-proof (alcohol / perfume / aerosol) ...... all-pneumatic, no power supply
   High-viscosity paste ............................... PTFE piston (about +USD 50 each)
   Highly corrosive liquid ............................ magnetic pump DF-A / DF-2A, 316 material
   Segregating / needs heat retention ................. FF6B (agitated), FF6C (heated and agitated)
   Pouch packaging .................................... F8 / DF8 / LGD / AF8-1000
Customer scenario First choice Alternative / upgrade
Disinfectant, alcohol small bottles (explosion-proof) F6-100 / F6-500 A4-500 + DC1 + conveyor complete line
Hand sanitizer gel (medium-viscosity paste) FF6-500 DFF6-500 (double head for higher speed)
Ketchup, chili sauce (pouch) DF8-1000 LGD20 / AF8-1000
Shampoo, body wash (bottled mass production) FA4-500 FA6-1000 + capping and labeling line
Mineral water, juice (bottled mass production) A4-500 A6-1000
Perfume, florida water YT-4 / APF-500 perfume line (A4-500 + 4-in-1 capper)
Pesticides, acid and alkali liquids DF-2A (magnetic pump) F6 + 316 material
Milk powder, seasoning powder PDF-500 ADF-500 (automatic) + KY-DT03 feeder
MSG, chicken bouillon, rice small packs GPM-2A KY-CO4 four-bucket scale
25–50 kg woven bags KY-C25KG
Aerosol AF3-1600A AF-1600B (three heads)
E-liquid e-liquid filling line (B-EL-C-L-50) benchtop fill, cap and label line
Oral liquid / aluminum-cap glass bottles oral liquid aluminum cap line (double-head filler + cap placer + single-head capper) NLA-ALC-500 complete line
Small-batch trial production / laboratory A03 hand press GFK-160 CNC

2.7 Ancillary Equipment and Line Expansion

Stage Equipment Key parameters
Bottle feeding Bottle Unscrambler / pusher table bottle dia. ≤80 mm, height 20–150 mm, 30–200 bottles/min
Material feeding screw feeder KY-T01 / KY-DT03 3 m³/h, lifting height 1,600–1,900 mm
Filling F / FF / A / FA / AL series see the selection tables above
Capping automatic capper AC1 / DC1; semi-automatic DDX-450; SGJ-70/80; VC-10A/B two chucks work simultaneously, SICK photoelectric control
Labeling round bottle labeler AL-220 / AL-D220 accuracy ≥1.0 mm, 40–200 pcs/min, bottle dia. 32–150 mm
Coding PM-168 inkjet coder EXW USD 1,900
Cartoning CM-120 automatic cartoner for perfume lines
Coding / sealing / case packing customized per line

3. Common Questions and Technical Answers

3.1 Selection and Principle FAQ

Q1: Can a liquid filling machine fill paste? No. A paste filling machine can fill both liquids and pastes (dual-purpose), but a liquid filling machine can only fill liquids. The piston chamber and valve flow path are designed differently — a liquid machine's flow path cannot pass high-viscosity material. When the customer's material is viscous, recommend the FF / DFF / FA series directly.

Q2: What if the material contains particles? Standard piston-type and magnetic pump machines cannot handle materials containing particles, or the particles must be extremely small. For particulate materials switch to an auger powder filler (PDF / SDF / ADF, for powders and small granules) or a granule weighing machine (GPM / KY series).

Q3: Can one machine cover 10 ml to 5,000 ml? No. Each machine's fill volume band is fixed (determined by piston bore and stroke). A wide volume span requires machines in different bands. For customers with several specifications, recommend one machine for the main specification plus interchangeable cylinder bodies.

Q4: What is the actual filling accuracy? Piston volumetric ≤ ±1%; magnetic pump ≤ ±2% (repeatability <0.5%); auger powder ≤ ±1%; bulk weighing ±0.3%, small-pack granule ±1–5%. The main influencing factors are feed pressure stability, filling speed, material viscosity and filling head lift speed.

Q5: Pneumatic or electric — which should I choose? - All-pneumatic: no power supply, inherently explosion-proof, ideal for alcohol, fragrance, aerosols and solvents; the customer must provide an air compressor (0.4–0.6 MPa); simple construction, low failure rate and low maintenance cost. - Electric and electronic (CNC / magnetic pump / automatic): requires 220 V; the PLC touchscreen allows precise parameter setting, higher speed and easy integration into a complete line.

Q6: Why are the horizontal models the mainstay? Horizontal all-pneumatic models (F6/FF6 series) use hose or hopper self-priming, giving high accuracy, easy cleaning and a mature design — these are the most frequently recommended models in this product line. Vertical models (FF4/FF5) allow fill volume and speed to be adjusted freely within a range, but horizontal paste machines cover larger volumes.

Q7: What special requirements do high-viscosity pastes have? Very sticky materials must use a PTFE piston (about USD 50 each), otherwise friction between piston and cylinder wall damages the seal and causes fill volume drift. If the material also segregates or solidifies, add an agitated hopper (B type) or a heated and agitated hopper (C type).

Q8: Can stand-up pouches and bottles share one machine? No. Stand-up pouches require dedicated pouch pushing, pouch blowing, cap hanging and cap twisting mechanisms. Choose F8 / DF8 / DFF8 (semi-automatic) or the AF8-1000 / TD-1A / LGD series (all-in-one and automatic models).

Q9: Why is the perfume filling machine not limited by bottle shape? Because it uses level positioning: the nozzle is inserted to a fixed depth and excess material returns automatically to the tank. Inconsistent container heights still produce the same fill level — the standard approach for perfume and florida water products. Note that it cannot fill paste.

Q10: What are the MOQ, lead time and payment terms? - MOQ: 1 set (most models are in stock). - Stock models: goods in stock, shipped after payment. - Custom models and complete lines: 30–45 working days (perfume line 45–55 working days). - Payment: 100% T/T for standard orders; complete lines 30% deposit + 70% before shipment (some lines 60% deposit + 40% before shipment). - Trade terms: EXW Wenzhou / FOB Ningbo.

Q11: What are the packaging and shipping standards? Semi-automatic models usually ship in reinforced cartons (some in plywood cases); automatic machines and complete lines use plywood crates; exports are packed as export-grade plywood crates for long-distance transport.

Q12: What about warranty and after-sales service? One-year warranty on the whole machine. Within the warranty period, damage under normal use per the manual is repaired or replaced free of charge (the customer bears freight from China to the local destination); if an engineer is required on site, travel costs are borne by the customer. Lifetime repair service is provided beyond the warranty period. Products carry CE certification.

3.2 Troubleshooting Quick Reference (symptom → cause → action)

Compiled from the "common faults and remedies" chapters of the piston paste machine manual, the semi-automatic aerosol machine manual and the stand-up pouch fill and cap machine manual.

3.2.1 Pneumatic System

Symptom Possible causes Action
No response when the foot valve is pressed ① mechanical control valve on the metering unit connection plate leaks, or air is always present in the discharge pipe ② push-button valve K3 stuck or leaking ③ 5/2 double-pilot directional valve V1 stuck or blocked ④ shuttle valve stuck or failed Replace the seal and spring in the control valve; clean or replace K3; clean or replace V1; clean or replace the shuttle valve
Cylinder does not move air pressure below 0.3 MPa; solenoid valve or cylinder damaged raise air pressure above 0.4 MPa; replace the solenoid valve or cylinder
Machine fails to reset (does not reset even with the button) foot valve stuck or leaking replace the seal or spring inside the foot valve, or the whole foot valve
Sluggish action ① low air pressure ② leaking fittings ③ kinked or blocked lines ④ poor lubrication adjust the supply pressure; tighten or replace fittings; clear the air circuit; add lubricating oil
Filling head does not descend, or does not rise after filling air pressure too low; cylinder jammed; magnetic reed switch on the down-stroke cylinder loose raise air pressure above 0.4 MPa; clear debris from the cylinder; tighten and re-position the reed switch

3.2.2 Filling Accuracy and Dripping

Symptom Possible causes Action
Inaccurate fill volume poor seal at the filling head or in the piping; air trapped in the upper chamber of the metering cylinder; worn L-ring; foreign matter between the check valve body and gasket; material level below the suction pipe drawing in air tighten the sealing screws or replace the seal; replace the QY or L ring; remove the foreign matter or replace the gasket; top up the material and run one test fill to purge the pipe
Underfilled incorrect fill volume parameter increase the fill volume on the touchscreen (reduce when over, increase when under)
Filling head drips ① low system air pressure ② worn QY seal on the small cylinder piston in the filling head ③ failed retaining ring on the piston rod ④ foreign matter on the seal wait for the pressure to stabilise before filling; replace the QY seal; replace the retaining ring; remove the foreign matter or replace the gasket
Material overflows after filling insufficient blow-off time; filling speed too high increase blow-off time; reduce the discharge speed or use two-stage filling (fast then slow)
Pouch bursts after filling blow-off time too long or overfilled reduce blow-off time
Air leak at the metering unit connection plate failed QY polyurethane seal in the bronze bushing replace the QY seal

3.2.3 Photoelectric Sensing and Positioning

Symptom Possible causes Action
Pouch detection photocell flashes continuously incorrect photocell position or sensing distance adjust the photocell position and sensing distance
Filling head descends but does not fill on an empty pouch down-stroke cylinder reed switch loose, mispositioned or damaged tighten and re-position the reed switch (it lights up on the down-stroke); or replace it
Filling head descends and fills with no empty pouch present incorrect photocell position or distance adjust the photocell position and sensing distance
"No bottle, no fill" fails SICK photocell sensitivity drift recalibrate the photocell sensitivity

3.2.4 Mechanical and Drive

Symptom Possible causes Action
Pouch conveying is not smooth pouch hanging position too narrow or too loose adjust slightly looser
Cap not tightened cap twisting device slipping; torque setting too low replace the plastic parts of the cap twisting device; increase torque or capping speed on the touchscreen
Servo motor runs noisily bearing damaged replace the bearing
Filling head discharges nothing filling head lift motor driver alarm or damage; filling head cylinder jammed stop the machine and check whether the driver and motor are seized; after a driver alarm, power off for 5 minutes and power up again; clear the cylinder fault
Touchscreen shows "servo driver alarm" one filling head cylinder not moving, seizing the servo motor stop and check the filling head cylinders; once cleared, power off and on again
Machine will not power up broken power cable replace the power cable
Touchscreen flickers 24 V power supply damaged replace the 24 V power supply
Touchscreen unresponsive to touch touchscreen damaged replace the touchscreen

3.2.5 Aerosol-Specific Faults

Symptom Possible causes Action
Aerosol valve pressed but not crimped ① concave face of the lower cylinder piston rod not entering the cylinder ② O-ring on the lower cylinder top cover swollen ③ 3/2 single-pilot valve V2 stuck ④ air leaking between the upper and lower chambers of the crimping cylinder re-adjust the slide seat height; replace the O-ring; clean or replace V2; replace the piston O-ring
Poor airtightness after crimping ① incorrect crimp diameter ② incorrect crimp depth ③ cracked crimping head ④ insufficient pressing force re-adjust the crimp diameter (standard 5.7 ± 0.15 mm); re-adjust the crimp depth; replace the part; re-adjust the slide seat height
Can deformed after crimping crimp depth or diameter out of tolerance recalibrate the crimping parameters to standard
Filling head drips or seals poorly spring inside the filling head failed; foreign matter between the seal body and gasket replace the spring; remove the foreign matter or replace the gasket

3.3 Daily Maintenance Checklist

The "five fixed" lubrication principle (fixed personnel, fixed interval, fixed points, fixed quantity, fixed lubricant quality):

Location Lubricant Frequency
Worm gear reducer worm gear oil / hypoid gear oil / engine oil replace periodically
Rolling bearings lithium-based grease ZL-3 or silicone universal grease top up periodically
Slideways and rack-and-pinion lithium-based grease ZL-3 top up periodically
Air source lubricator dedicated pneumatic oil check and top up frequently

Daily checks:

  1. Before start-up each day, check the air pressure (0.4–0.6 MPa; 0.5–0.8 MPa for complete lines), the power supply (220 V) and whether the emergency stop has been reset.
  2. Drain the oil-water separator at the air inlet regularly to prevent moisture from entering the piping and corroding the valves.
  3. Clean the material filter and the piping periodically.
  4. Periodically check all fittings and valve bodies for leaks, and tighten all fasteners to eliminate looseness.
  5. Periodically check moving parts (rolling bearings, timing belts) for wear and replace them promptly when severe.
  6. After one year of operation, or during a routine overhaul, touch up the paint for corrosion protection.
  7. When not producing, stop the machine and switch off power and air; never leave tools, rags or other foreign objects inside the machine.

Key safety rules: adjustments must be made with the machine not in automatic operation, and by one person only; never touch moving mechanisms while the machine is running; long hair must be covered and scarves, bracelets or watches that could be caught must not be worn; after a power failure the machine may restart automatically when power returns, so stay clear of moving parts.

3.4 FAQ Schema (JSON-LD)

{
  "@context": "https://schema.org",
  "@type": "FAQPage",
  "mainEntity": [
    {
      "@type": "Question",
      "name": "Can a liquid filling machine fill paste?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "No. Paste filling machines (FF/DFF/FA series) can fill both liquids and pastes and are dual-purpose, while the flow path of liquid filling machines (F/DF/A series) is designed for pure liquids only and cannot pass paste. When the material is viscous, choose a paste filling machine model directly."
      }
    },
    {
      "@type": "Question",
      "name": "Which filling machine should be used for materials containing particles?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "Standard piston-type and magnetic pump filling machines cannot handle materials containing particles, or require the particles to be extremely small. For particulate materials choose an auger powder filler (PDF-500, SDF-500, ADF-500, suitable for powders and small granules) or a granule weighing machine (GPM-2A, GPM-2B, KY-C25KG). Weighing models reach plus or minus 1 to 5 percent accuracy for small packs and plus or minus 0.3 percent for bulk packaging."
      }
    },
    {
      "@type": "Question",
      "name": "Can one filling machine cover fill volumes from 10 ml to 5000 ml?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "No. The fill volume band of a filling machine is determined by piston bore and stroke and is fixed for each machine. For example F6-500 handles 50 to 500 ml and F6-5000 handles 500 to 5000 ml. When the volume span is large you need machines in different volume bands; you can select a machine for the main specification and add spare cylinder bodies."
      }
    },
    {
      "@type": "Question",
      "name": "What is the filling accuracy of a filling machine?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "Piston volumetric filling is accurate to within plus or minus 1 percent; magnetic pump filling to within plus or minus 2 percent with repeatability better than 0.5 percent; auger powder dosing to within plus or minus 1 percent; weighing models achieve plus or minus 0.3 percent for bulk packaging and plus or minus 1 to 5 percent for small-pack granules. Accuracy is mainly affected by feed pressure stability, filling speed, material viscosity and filling head lift speed."
      }
    },
    {
      "@type": "Question",
      "name": "How to choose between a pneumatic and an electric filling machine?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "All-pneumatic filling machines need no power supply and are inherently explosion-proof, suitable for flammable materials such as alcohol, fragrance, aerosols and solvents; the customer supplies a 0.4 to 0.6 MPa air compressor, and the simple construction gives a low failure rate. Electric models require a 220 V supply, allow precise parameter setting via a PLC touchscreen, run faster and integrate easily into a fully automatic filling line."
      }
    },
    {
      "@type": "Question",
      "name": "What special configuration is needed for high-viscosity paste?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "Very sticky materials must use a PTFE piston at about USD 50 each; otherwise friction between the piston and the cylinder wall damages the seal and causes fill volume drift. If the material tends to segregate or needs heat retention, add an agitated hopper (FF6B, DFF6B) or a heated and agitated hopper (FF6C, DFF6C)."
      }
    },
    {
      "@type": "Question",
      "name": "Why is a perfume filling machine not limited by bottle type?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "Perfume filling machines (YT-2, YT-4, APF-500) use continuous vacuum suction with level positioning. The nozzle is inserted to a fixed depth inside the bottle and excess material returns automatically to the tank, so the fill level is set by the insertion depth and inconsistent container heights still produce the same level. The machine is all-pneumatic and explosion-proof, but cannot fill paste."
      }
    },
    {
      "@type": "Question",
      "name": "What are the MOQ, lead time and payment terms?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "The minimum order quantity for most models is 1 set and standard models are in stock. Custom models and automatic filling lines have a lead time of 30 to 45 working days, and a complete perfume line 45 to 55 working days. Payment is usually 100 percent T/T; for complete lines 30 percent deposit plus 70 percent before shipment, and some lines 60 percent deposit plus 40 percent before shipment. Trade terms are EXW Wenzhou or FOB Ningbo."
      }
    },
    {
      "@type": "Question",
      "name": "What is the warranty and after-sales policy?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "The whole machine has a one-year warranty. Damage occurring under normal use per the manual within the warranty period is repaired or replaced free of charge, with the customer bearing freight from China to the local destination; if an engineer is required on site, travel costs are borne by the customer. Lifetime repair service is provided beyond the warranty period. Products carry CE certification, and product-contact parts use food-grade 304 stainless steel with 316 stainless steel optional."
      }
    },
    {
      "@type": "Question",
      "name": "How to troubleshoot inaccurate fill volume on a filling machine?",
      "acceptedAnswer": {
        "@type": "Answer",
        "text": "Check in this order. First, verify the seal at the filling head and in the piping, and tighten screws or replace seals. Second, check whether air is trapped in the upper chamber of the metering cylinder. Third, check the L-ring or QY seal for wear. Fourth, check for foreign matter between the check valve body and the gasket. Fifth, confirm the material level is not below the suction pipe, top up the material and run one test fill to purge the pipe. Sixth, fine-tune the fill volume on the touchscreen."
      }
    }
  ]
}

4. Customization Capability

4.1 Customization Dimensions

Dimension Options Notes
Fill volume 2.5–50 ml / 5–100 / 10–200 / 20–300 / 50–500 / 60–600 / 100–1,000 / 120–1,200 / 260–2,600 / 500–5,000 ml / 25–50 kg achieved by changing the piston cylinder or the metering auger; moving between bands on the same machine requires a cylinder change
Number of filling heads 1 / 2 / 4 / 6 / 8 automatic models can be built with two, four, six or eight heads on request
Hopper type standard hopper / large agitated hopper (B) / heated and agitated hopper (C) / pressurized hopper 80 L U-shaped agitated hopper +RMB 1,800; heated agitated hoppers priced by model
Product-contact material 304 stainless steel (standard) / 316 stainless steel (optional) 316 recommended for strong acids and alkalis and for pharmaceutical-grade applications
Seals silicone O-rings (200 °C) / corrosion-resistant rubber seals rubber for corrosive materials, silicone for high-temperature materials
Piston material standard piston / PTFE piston PTFE is mandatory for high-viscosity paste, about USD 50 each
Nozzle diameter 3–12 mm; extended nozzles available larger diameter fills faster
Nozzle type standard straight nozzle / bottom shut-off positive cut-off nozzle (anti-drip) / extended nozzle (deep bottles) the anti-drip nozzle is standard
Container compatibility round bottle / square bottle / flat bottle / can / cup / drum / spout pouch / aluminum-cap glass bottle one set of fixtures made to the customer's sample (customized together with the prototype)
Bottle fixture made to the customer's sample automatic lines include "one set made to the customer's sample" as standard
Conveyor standard 2 m; width and length customizable conveyor 2 m × 15 cm = USD 1,068
Control all-pneumatic / electric and electronic / PLC touchscreen the touchscreen sets fill volume, speed, two-stage filling, counting and automatic cleaning
Voltage 220 V / 110 V, 50/60 Hz for different export grid regions
Explosion-proof all-pneumatic, no power supply essential for alcohol, fragrance, aerosols and solvents
Special functions two-stage filling (fast then slow), three-way rotary valve, blow-off (anti-drip), automatic counting, parameter memory, automatic cleaning button built into the touchscreen, enabled as required
Line integration unscrambler + filler + cap placer + capper + labeler + inkjet coder + cartoner + conveyor combined by capacity and bottle type; lead time 30–55 working days

4.2 Typical Customization Cases

Case 1 | High-viscosity sauce filling Requirement: ketchup and chili sauce, viscous and clinging to the walls. Solution: FF6 / DFF6 series + PTFE piston + large agitated hopper (B type) + bottom anti-drip nozzle + blow-off function. Rationale: the PTFE piston prevents seal damage; the agitated hopper prevents segregation; the anti-drip nozzle stops material from clinging and dripping onto the bottle.

Case 2 | Explosion-proof filling (alcohol and fragrance) Requirement: 75% alcohol disinfectant, with an explosion-proof requirement in the workshop. Solution: all-pneumatic F6 series (no power supply) + 316 product-contact parts + corrosion-resistant rubber seals; for expansion, an A4-500 + DC1 + conveyor + AL-220 complete line. Rationale: an all-pneumatic machine has no electrical components, eliminating ignition sources at the root.

Case 3 | Segregating materials (honey and peanut butter) Requirement: the material separates and skins over when left standing. Solution: FF6C / DFF6C heated and agitated hopper models keep a constant temperature and recirculating agitation before filling.

Case 4 | Stand-up spout pouches Requirement: detergent and jelly spout pouches needing filling and capping in one unit. Solution: LGD02 (single-head benchtop rotary all-in-one, 30–2,000 g, 10–30 pouches/min, one operator), or AF8-1000 for mass production (120 cycles/min); choose the rotary pump with horizontal agitated hopper version for sauces.

Case 5 | Complete line customization (bottled mass production) Requirement: an integrated line from bottle unscrambling to labeling. Solution: Bottle Unscrambler (bottle dia. ≤80 mm) + FA4-1000 four-head filler + AC1 automatic capper + AL-220 round bottle labeler, RMB 87,000, lead time 30–45 working days; glass guard, 316 material, bottle washer and inkjet coder can be added.

Case 6 | Special containers (aluminum-cap glass bottles and oral liquid) Requirement: oral liquid glass bottles with aluminum caps. Solution: double-head automatic filling system + cap placement system + single-head automatic capping system (dedicated aluminum-cap line), or the NLA-ALC-500 complete line.

4.3 Customization Process and Lead Time

1 Requirement confirmation - provide material samples, container samples, target fill volume,
  target capacity, workshop voltage and air supply conditions
2 Proposal and quotation - confirm the model platform, number of heads, hopper, material and line
  configuration; the quotation is valid for 30 days
3 Sample trial - send container samples; one set of fixtures is made to sample and tested
  (a test video can be provided)
4 Order and production - standard models in stock; custom machines and complete lines 30-45 working
  days (perfume line 45-55 working days)
5 Shipment - EXW Wenzhou / FOB Ningbo; cartons or plywood crates for export
6 After-sales - one-year warranty on the whole machine, lifetime on-site and remote repair support

4.4 Optional Items

Optional item Notes
Product-contact parts upgraded to 316 stainless steel priced by model
PTFE piston (essential for high-viscosity paste)
80 L U-shaped agitated hopper
Heated and agitated hopper priced by model (FF6C / DFF6C / FF2-1000C)
Glass safety guard
Semi-automatic bottle washer
Bottle unscrambler (80 cm diameter)
Screw feeder KY-T01 / KY-DT03
Automatic capper DC1
Automatic cap placer
PM-168 inkjet coder
Conveyor 2 m × 15 cm

4.5 Customization Boundaries (What We Cannot Promise)

To reduce after-sales risk, the following boundaries must be made clear before the sale:

  1. A liquid machine cannot be converted into a paste machine — the flow path and piston design differ, and conversion costs more than a new machine.
  2. Standard piston and magnetic pump models cannot be promised for materials containing particles — an auger dosing or weighing solution is required.
  3. No commitment to an excessively wide volume range — the fill volume band of one machine is fixed, so a wide span requires multiple models.
  4. Perfume level-positioning models cannot be promised for paste.
  5. Custom machines do not achieve better accuracy than the standard tolerance — customization optimizes fit (container, viscosity, capacity); it cannot exceed the accuracy limit of the dosing principle.
  6. No final accuracy or capacity commitment without container and material samples — accuracy and speed are affected by material viscosity and container consistency.

Appendix A: Complete Model List

A.1 Semi-Automatic Liquid and Paste

Family Model series
F2 (liquid, electric and electronic) F2-100 / F2-300 / F2-500 / F2-1000 / F2-2500 / F2-5000
FF2 (paste) FF2-100 / FF2-300 / FF2-500 / FF2-1000 / FF2-2500 / FF2-5000
DF2 / DFF2 (double head) DF2-100 / DF2-300 / DF2-500 / DF2-1000 / DF2-2500 / DF2-5000; DFF2-* in the same bands
F3 / FF3 (with stand) F3-100 / 300 / 500 / 2500 / 5000; FF3-, DF3-, DFF3-* in the same bands
F4 / FF4 (vertical pneumatic) FF4-100 / FF4-200 / FF4-300 / FF4-500 / FF4-1000
F5 / FF5 (vertical electric) FF5-100 / FF5-200 / FF5-300 / FF5-500 / FF5-1000
F6 / FF6 (horizontal all-pneumatic, mainstay) F6 / FF6 / DF6 / DFF6 / FF6B / DFF6B / FF6C / DFF6C, each in -50 / -150 / -300 / -600 / -1200 / -2600 / -5000
FF9 (movable head) FF9-100 / FF9-200 / FF9-500 / FF9-1000 / FF9-2600 / FF9-5000
Stand-up pouch F8 / DF8 / DFF8 / DF8-100 / DF8-300 / DF8-500 / DF8-1000 / DF8-2500 / DF8-5000 / AF8-1000 / TD-1A / LGD02 / LGD20
Benchtop and line machines AD-5000 / AL4-5000 / AD-5000 series
Small-dose and digital A03 / A02 / GFK-160 / W-10 / DF-A / DF-2A / YT-1
Perfume YT-2 / YT-4 / APF-500
Aerosol AF3-1600A / AF-1600B / AF-1600D

A.2 Automatic

Family Model series Heads
A2 (liquid) A2-100 / A2-300 / A2-500 / A2-1000 / A2-2500 / A2-5000 2
A4 (liquid) A4-100 / A4-300 / A4-500 / A4-1000 / A4-2500 / A4-5000 4
A6 (liquid) A6-100 / A6-300 / A6-500 / A6-1000 / A6-2500 / A6-5000 6
A8 (liquid) A8-100 / A8-300 / A8-500 / A8-1000 / A8-2500 / A8-5000 8
FA2 / FA4 / FA6 / FA14 (paste) FA2- / FA4- / FA6- / FA14- 2 / 4 / 6 / 14
AL4-5000 4-head automatic liquid line machine 4
ADF-500 / PDF-500 / SDF-500 powder 5–5,000 g 1
GPM-2A / GPM-2B / KY-CO4 / KY-C25KG granule weighing 2 / 2 / 4 / 1

A.3 Ancillary Equipment

  • Cappers: ADK, ASGJ, VC-10A, VC-10B, VC-110, AD-50, DDX-450, SGJ-80, SGJ-70, TDF-160, TDFJ-160, JC-50, DK-50, PC-88, SG-1550, AC1, DC1, DC2
  • Labelers: AL-220, AL-D220
  • Bottle unscrambling and pushing: Bottle Unscrambler (80 cm / standard)
  • Feeding: KY-T01, KY-DT03
  • Coding: PM-168
  • Cartoning: CM-120
  • Mixing: SYH-50 3D mixer

Appendix B: Video and Media Resources

B.1 Machine Demonstration Videos

Machine Chinese video English video
Horizontal single-head liquid https://www.ixigua.com/7110391687804879373 https://youtu.be/ggPpKgldI3A
Horizontal single-head paste https://www.ixigua.com/6967531619833872908?id=6967147995410203166 https://youtu.be/P3bdITtn1XQ
Horizontal double-head liquid https://www.ixigua.com/6967531619833872908?id=6967517075841647140 https://youtu.be/AiTkV_yZJGI
Horizontal double-head paste https://www.ixigua.com/6967531619833872908?id=6967516399166030344 https://youtu.be/kBF2jW60GlY
Horizontal agitated paste https://www.ixigua.com/6967531619833872908?id=6967518793027289608 https://youtu.be/Ddtf61Uc1So
Stand-up pouch filling machine https://www.ixigua.com/6967531619833872908?id=6967526230006432269 https://youtu.be/iGbuVxk9X-Y
Stand-up pouch filling machine (ketchup) https://www.ixigua.com/7154603348329497096 https://youtu.be/I6FlO06RI8w
Vertical electric filling machine https://www.ixigua.com/6967531619833872908?id=6967519159475569166 https://youtu.be/Plpl7Rl3S0s
Vertical pneumatic filling machine https://www.ixigua.com/6967531619833872908?id=7110393337487557127 https://youtu.be/VRtU3qzvvig
Automatic double-head filler https://www.ixigua.com/6967531619833872908?id=7110397039518843422 https://youtu.be/VCnbokrtXHw
Automatic four-head filler https://www.ixigua.com/6967531619833872908?id=7110398924086575624 https://youtu.be/_CtmG8BUr3Y
Automatic six-head filler https://www.ixigua.com/7110401121742651940 https://youtu.be/_HVK9Ayymyw
Automatic eight-head filler https://www.ixigua.com/6967531619833872908?id=7110395285821948453 https://youtu.be/snALjSKHC5g
Powder filling machine https://www.ixigua.com/7110402984298676231 https://youtube.com/shorts/JGyGav0hxNM
Granule filling machine https://www.ixigua.com/6967531619833872908?id=7110402712033821198 https://youtu.be/-0uRdSka4x0
Filling line (glass bottle, aluminum cap) https://www.ixigua.com/6980221399965106726?id=6971700667261911559 https://youtu.be/Oy3UT4Nwf_4
Filling line (plastic bottle, plastic cap) https://www.ixigua.com/6980221399965106726?id=6971599524586324493 https://youtu.be/ELy5XUBOKWU
Filling line (large bottles, no unscrambler) https://www.ixigua.com/6980221399965106726?id=6971597629335699998 https://youtu.be/J7D7gSl6Yck
Benchtop fill, cap and label https://www.ixigua.com/7143515464273461262 https://youtube.com/shorts/5zaUgW3qGw8
AF3-1600A aerosol https://youtu.be/fzwDFqYnKXw
KY-C25KG bulk weighing https://youtu.be/5GYLXvxLxA8
PDF-500 powder https://youtu.be/YSdsf_QDgAI (ADF-500)
SDF-500 powder https://youtu.be/IXMKk7nM63c
GPM-2A granule weighing https://youtu.be/AkWKgete760
SYH-50 3D mixer https://youtu.be/ZRRBvyXDVAA
GFK-160 CNC https://youtu.be/fojCX9yDyUM
APF-500 perfume https://www.youtube.com/watch?v=_xX3wW0RKiI
AD-5000 benchtop automatic https://www.youtube.com/watch?v=pI4RG5usDu4
F3-5000 semi-automatic liquid https://www.youtube.com/watch?v=OGt9DbZ70Ns https://www.youtube.com/watch?v=OGt9DbZ70Ns

After-sales policy:

  1. One-year warranty on the whole machine. Damage occurring under normal use per the manual within the warranty period is repaired or replaced free of charge (the customer bears freight from China to the local destination).
  2. If an engineer is required on site, round-trip travel costs are borne by the customer.
  3. Lifetime repair service beyond the warranty period.
  4. Products carry CE certification.