TD-1A Automatic Liquid and Paste Spout Pouch Filling and Capping Machine
Model: TD-1A ｜ Product Name: Automatic liquid and paste spout pouch filling and capping machine Filling Range: 100–1000 ml ｜ Filling Nozzle: customizable with one or two filling heads Process: filling + capping in one machine Filling Speed: 800–1000 pcs/hour ｜ Filling Accuracy: ≤1% Control Mode: electric and pneumatic ｜ Pneumatic Parts: Airtac (Taiwan) Voltage: 220V 50/60Hz ｜ Power: 3kW ｜ Air Pressure: 0.5–0.7MPa Automatic Grade: automatic ｜ Contact Parts: food grade 304 stainless steel (316 optional) G.W./N.W.: 900kg ｜ Packaging Dimension: 1700 × 1100 × 1920mm MOQ: 1 set ｜ Payment: T/T 100% ｜ Lead Time: within 10 days Delivery Term: by sea to door including tax ｜ Price: customized by configuration and quantity - please contact our sales team for the latest quotation Package: one reinforced case, shipped with tools and spare parts ｜ Warranty: 1 year + lifetime maintenance
The TD-1A is an automatic liquid and paste spout pouch filling and capping machine built by Wenzhou T&D Packing Machinery Factory. It is designed for stand up pouches, spout pouches, doypack bags and other flexible packages with a spout, and completes both filling and capping in a single machine: once the product is filled into the pouch, the machine automatically screws the cap onto the spout. No separate capping machine and no manual cap tightening are needed - the pouch is sealed in one step. The machine combines Airtac (Taiwan) pneumatic components with electrical control: pneumatics handle the filling action (piston dosing, valve opening and closing) while the electrical side handles control (timer, automatic cycle). The purely pneumatic actuating section does not rely on electric drive, giving a safety explosion-proof structure with simple operation and high filling accuracy. The number of filling heads is customizable to the required output (one filling head as standard, two filling heads available). Filling volume is adjustable from 100–1000ml at 800–1000 pouches/hour with accuracy ≤1%; piston dosing plus a bottom close positive shutoff nozzle with an optional 3–12mm nozzle diameter eliminates dripping. Product contact parts are food grade 304 stainless steel (316 optional), and sealing uses food grade silicone O-rings rated to 200℃ (rubber sealing rings available for corrosive products), meeting food safety requirements. It handles free-flowing products - water, oil, juice (no particles), liquid detergent, sauce, wine, liquid cream and more - one machine for both liquids and pastes. The machine weighs 900kg, ships in a single case measuring 1700×1100×1920mm. MOQ 1 set, T/T 100%, delivery within 10 days; one-year machine warranty plus lifetime maintenance.
1. Product Overview
1.1 Product Category
- Main category: automatic stand up pouch filling and capping machine / liquid and paste filling-capping combo machine
- Sub-categories: stand up pouch filling and capping machine · spout pouch filling and capping machine · doypack filling and capping machine · automatic piston filling machine · flexible packaging filling and capping equipment
- Automation grade: automatic
- Drive mode: electric + pneumatic (Airtac pneumatic components from Taiwan; the pneumatic actuating section requires no electric power)
1.2 Applications
- Pouch types: stand up pouch, spout pouch, doypack bag, and flexible pouches with a screw spout (automatically capped after filling)
- Products: free-flowing liquids and pastes - water, edible oil, juice (no particles), liquid detergent, sauce, wine, liquid cream, etc.
- Industries: food and beverage, daily chemicals and detergents, condiments, edible oil, wine, cosmetic sample contract manufacturing
- Ideal customers: small and medium factories with fixed pouch types and batch shipments; OEM plants that need liquid and paste production on one line
1.3 Core Functions
- Liquid and paste dual-purpose filling: piston dosing structure handles both liquids and pastes - switch products by switching materials
- Filling + capping in one machine: after filling, the cap is automatically screwed onto the pouch spout; two processes on one machine, no separate capper required
- Fully automatic cycle: pouch feeding → filling → capping → discharge runs continuously, with no manual pouch holding or cap tightening
- Bottom close positive shutoff nozzle: the nozzle closes from the bottom of the pouch, eliminating dripping and stringing, keeping the spout clean with no residue before capping
- Adjustable filling volume and speed: stepless adjustment from 100–1000ml, speed set as needed at 800–1000 pouches/hour
- Filling head rises and lowers: a specially configured head drive lets the filling head push forward and rise and fall automatically to suit different pouch heights and types
- One cylinder per head, filling head count customizable: each filling head has its own cylinder; one or two filling heads can be customized
2. Key Advantages
| # | Advantage | Description |
|---|---|---|
| 1 | Filling + capping in one machine | Caps are screwed onto the spout automatically after filling - one machine does the work of two, saving a separate capper and one operator |
| 2 | One machine for liquid and paste | The piston structure handles free-flowing liquids and pastes alike, so customers expanding their product range do not need another machine |
| 3 | Fully automatic, labor-saving | Pouch feeding → filling → capping → discharge all automatic at 800–1000 pouches/hour; one operator can run the line |
| 4 | Airtac pneumatics, safety explosion-proof | Airtac pneumatic components from Taiwan drive the filling and capping actions pneumatically: high safety, low failure rate |
| 5 | Food grade materials, audit-ready | 304 stainless steel contact parts (316 optional), silicone O-rings rated to 200℃, meeting food safety requirements |
| 6 | Anti-drip positive shutoff nozzle | Nozzle closes at the bottom, diameter 3–12mm optional: no dripping, no stringing, a clean spout for more reliable cap sealing |
| 7 | Head rises, lowers and pushes forward | The special drive lets the filling head rise, fall and push automatically, making pouch changeovers faster |
| 8 | Optional ranges covering all sizes | Beyond the standard 100–1000ml, six other ranges are available: 10–150 / 20–300 / 50–600 / 120–1200 / 260–2600 / 500–5000ml |
| 9 | Customizable filling head count | One cylinder per head: one or two filling heads can be customized to match the required output |
3. Technical Specifications
3.1 Main Specifications
| Parameter | Specification |
|---|---|
| Model | TD-1A |
| Filling Range | 100–1000ml |
| Filling Nozzle | customizable with one or two filling heads |
| Filling Speed | 800–1000 pcs/hour |
| Filling Accuracy | ≤1% (within 1%) |
| Capping Function | automatic capping included - the cap is screwed onto the pouch spout automatically after filling Number of capping heads, applicable cap diameter and torque: to be confirmed |
| Voltage | 220V, 50/60Hz |
| Power | 3kW |
| Air Pressure | 0.5–0.7MPa |
| Control Mode | electric and pneumatic |
| Automatic Grade | automatic |
| G.W./N.W. | 900kg |
| Packaging Dimension | 1700 × 1100 × 1920mm |
| Unit Packed In | one case, thickness of the carton |
3.2 Structure & Materials
| Parameter | Specification |
|---|---|
| Pneumatic Components | Airtac pneumatic components (Airtac, Taiwan) |
| Filling Principle | piston dosing with bottom close positive shutoff |
| Nozzle Diameter | 3–12mm, optional |
| Head Drive | specially configured drive, can push forward, auto rise & down |
| Head Config | one cylinder per head; one or two filling heads customizable |
| Contact Parts | food grade 304 stainless steel (316 optional) |
| Valve System | stainless steel valve system design |
| Sealing | food grade silicone O-rings (rated to 200℃); rubber sealing rings optional for corrosive products |
3.3 Optional Configurations
| Item | Options |
|---|---|
| Optional Filling Ranges | 10–150ml / 20–300ml / 50–600ml / 120–1200ml / 260–2600ml / 500–5000ml |
| Filling Heads | customizable: one or two filling heads |
| Material Upgrade | 304 → 316 stainless steel |
| Sealing Upgrade | silicone O-rings → rubber sealing rings (anti-corrosion) |
3.4 Commercial Terms
| Item | Details |
|---|---|
| MOQ | 1 set |
| Price | customized by filling head count, filling range and material configuration - please contact our sales team for the latest quotation |
| Payment Term | T/T 100% |
| Delivery Time | within 10 days |
| Delivery Term | by sea to door including tax |
| Spare Parts | tools and wearing parts |
| Warranty | 1 year machine warranty + lifetime maintenance |
⚠️ To be confirmed: the specification table lists the control mode as "electric and pneumatic", while product description item 1 states "full pneumatic drive, no electric power needed (safety explosion-proof)". Confirm with the factory whether this model carries an electrical control module before publishing, so the answer stays consistent when customers ask. ⚠️ To be added: quantified capping data - number of capping heads, applicable cap diameter range, thread pitch, capping torque and capping speed (pouches/hour). These are not listed in the original quotation sheet; do not publish any figures until the factory supplies them, then fill them into the table in section 3.1.
4. Sales Tips & FAQ
4.1 Sales Tips
- Filling + capping in one machine is the headline selling point: the TD-1A caps automatically right after filling, completing two processes on one machine. Customers no longer need to buy a separate capper or tighten caps by hand - present the saving as "one less machine + one less operator", which lands far better than a filling-only machine.
- Liquid and paste capability is the second selling point: prioritize the TD-1A when the customer produces both liquids and pastes (juice + jam, detergent + cream); one machine covers two product lines.
- Confirm pouch type, cap type and product first: before quoting, confirm ① pouch type (stand up pouch / spout pouch / doypack) and spout inner diameter, ② cap specification (cap type, diameter, thread pitch) and capping torque requirement, ③ product viscosity and whether it contains particles, ④ target filling volume and hourly output. Products with particles need separate evaluation; this model is built for particle-free, free-flowing products.
- Range selection: the standard 100–1000ml range covers mainstream sizes; when the customer makes samples (10–150ml) or large pouches (500–5000ml), switch to the matching range model instead of forcing the standard machine.
- Output figures: 800–1000 pouches/hour is a reference value for the single filling head configuration under ideal product conditions. Viscous pastes and large volumes slow the machine down, so calculate against the customer's actual product to avoid complaints about unmet output.
- Add-on sales: this machine completes filling + capping. For a complete line, quote coding machines, labeling machines and cartoning equipment alongside it to raise order value.
- Head count customization is a price lever: one filling head is standard; when the customer needs more output, offer the two-head customized version together with the filling range (10–5000ml) and material (304/316) options for a differentiated quote.
- Delivery and after-sales talking points: by sea to door including tax, T/T 100%, delivery within 10 days; emphasize the one-year warranty plus lifetime maintenance to lower the customer's hesitation. Keep pricing by configuration and avoid publishing a fixed price on public pages.
4.2 FAQ
Q1: Can the TD-1A fill both liquid and paste products? A: Yes. It is a liquid and paste dual-purpose machine with piston dosing, suitable for free-flowing liquids and pastes such as water, oil, juice (no particles), liquid detergent, sauce, wine and liquid cream. Products with particles or very high viscosity need separate evaluation.
Q2: How many pouches per hour can it fill? A: The single filling head configuration runs 800–1000 pouches/hour, depending on product viscosity, filling volume and pouch type; the customized double-head version delivers higher output. Viscous products and large volumes reduce the speed accordingly.
Q3: What is the filling accuracy? A: ≤1% (within 1%). Piston dosing combined with the bottom close positive shutoff nozzle keeps accuracy stable and prevents dripping.
Q4: Which pouch types are supported? A: Stand up pouches, spout pouches, doypack bags and common flexible pouches. Please provide pouch samples or drawings for confirmation before ordering.
Q5: Can the filling volume exceed 1000ml? A: The standard model covers 100–1000ml. Larger ranges of 120–1200ml, 260–2600ml and 500–5000ml are available, as well as smaller ranges of 10–150ml, 20–300ml and 50–600ml.
Q6: How many filling heads can be customized? A: It is customizable. With one cylinder per filling head and independent drive, one filling head is standard and two filling heads can be customized for higher output.
Q7: Does it need an air compressor? A: Yes. The pneumatic section requires a 0.5–0.7MPa air supply, provided by the customer's own air compressor. Power supply is 220V 50/60Hz, 3kW.
Q8: What material are the product contact parts made of? A: Food grade 304 stainless steel (upgradable to 316), with a stainless steel valve system and food grade silicone O-rings rated to 200℃. Rubber sealing rings can be fitted for corrosive products.
Q9: What are the MOQ, payment terms, lead time and warranty? A: MOQ 1 set, T/T 100%, delivery within 10 days by sea to door including tax. The machine carries a one-year warranty, and lifetime maintenance service continues after the warranty period. Pricing is customized by filling head count, filling range and material configuration - please contact our sales team for the latest quotation.
Q10: Does the TD-1A have a capping function, or does the cap have to be screwed on manually? A: It has automatic capping. This is a filling and capping machine: after the product is filled into the pouch, the cap is automatically screwed onto the spout. No manual cap tightening and no separate capping machine are needed. Please provide cap samples (cap type, diameter, thread pitch) and torque requirements for confirmation before ordering.
Q11: What other equipment is needed besides capping? A: The machine already completes the two core steps of filling and capping. For downstream steps such as coding (production date / batch number), labeling and cartoning, matching equipment can be added to build a complete spout pouch filling line.
5. Media & Assets
| Machine operation video | to be added （https://www.youtube.com/watch?v=ecbD3RlRZuY）) |---
6. Workflow
Pouch loading (manual hanging / automatic feeding)
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① Filling head pushes forward and descends
Specially configured drive → filling head lowers into the pouch mouth / to the pouch bottom
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② Piston dosing and filling
The piston cylinder delivers the set volume of 100–1000ml
The bottom close positive shutoff nozzle closes in sync: no dripping, no stringing
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③ Filling head rises and resets
Rises automatically after filling; the pouch moves to the capping station
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④ Automatic capping
Cap fed to the spout automatically → capping head descends and aligns → cap tightened at the set torque
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⑤ Finished pouch discharge
Discharged automatically after capping; moves on to coding / labeling / cartoning
Operating notes: 1. Start-up: connect the 220V power supply and the 0.5–0.7MPa air supply, check the oil level and pressure of the air service unit 2. Parameter setting: set the filling volume (steplessly adjustable 100–1000ml), cycle speed and capping torque on the control panel; test-fill 3–5 pouches to calibrate accuracy and cap tightness 3. Changeover procedure: when changing pouch types, adjust the filling head height and push stroke → select the right nozzle diameter for the product (3–12mm) → adjust the capping head height and torque to the cap type → re-calibrate the filling volume 4. Material change procedure: clean the hopper, piston and pipeline; always clean thoroughly after filling pastes to avoid residue hardening 5. Routine maintenance: clean the filling head and piston assembly every shift; check silicone O-rings regularly for ageing (rated to 200℃; rubber sealing rings recommended for corrosive products); drain the air service unit regularly
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